Eaton Power Xpert 9395 - Field Installed UPM Installation; Battery System Installation; Distributed Bypass Tie Cabinet Installation; Installing UPS External and Battery Power Wiring

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P-164000477 9395P750 kVA / 900 kVA and 1000 kVA / 1100 kVA 59

Revision 002 User’s and Installation Guide

Figure 4-22. Typical alarm relay connection

NOTE

Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30

Vac and 28 Vdc.

Alarm relay normally-open and normally-closed return terminals are separated on the terminal

board, but are connected together.

Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the

mains is required.

Alarm relay wiring should be a minimum of .75 mm

Main Page

Table of Contents5
Introduction11
UPS Standard Features11
Installation Features11
Control Panel12
Figure 1-1. Eaton 9395P 750 Kva / 900 Kva Cabinet with the New Standard 10-Inch Color Touchscreen. the Cabinet Consists of the ISBM (1) and the UPM12
Customer Interface13
Advanced Battery Management13
Figure 1-2. Eaton 9395P 1000 Kva / 1100 Kva UPS13
Power Management Software14
Options and Accessories14
Field Installed UPM14
Sync Control14
Maintenance Bypass Module14
Single-Feed Kit14
Distributed Bypass System14
Input Output Module Configuration15
Inherent Redundancy15
Energy Saver and High Alert Modes15
Variable Module Management System and High Alert Modes15
Optional X-Slot Cards16
Battery System16
Basic System Configurations16
Using this Manual16
Conventions Used in this Manual17
Symbols, Controls, and Indicators17
For more Information18
Getting Help18
Safety Warnings19
UPS Installation Plan and Unpacking21
Creating an Installation Plan21
Preparing the Site21
Environmental and Installation Considerations22
Table 3-1: UPS Cabinet Weights22
Table 3-2: UPS Cabinet Clearances22
Table 3-3: Air Conditioning or Ventilation Requirements During Full Load Operation23
Figure 3-1. UPS Cabinet Dimensions (Front View)750-1100 Kva (750-900 Kva Does Not Include UPM4)23
Figure 3-2. UPS Cabinet Dimensions (Front View) - 750/900 Kva / 500-600 Kva24
Figure 3-3. UPS Cabinet Dimensions (Right Side View)24
Figure 3-4. ISBM Section Dimensions (Front View)25
Figure 3-5. UPM Section Dimensions (Front View) - 750 Kva / 900 Kva and 1000 Kva / 1100 Kva25
Figure 3-6. UPM Section Dimensions (Front View) - 750-900 Kva / 500-600 Kva26
Figure 3-7. UPM Section Dimensions (Top View) - 750-900 Kva and 1000-1100 Kva26
Figure 3-8. ISBM Section26
Figure 3-9. UPM Section Dimensions (Top View)- 750/900 Kva / 500-600 Kva27
Figure 3-10. FI-UPM Section Dimensions (Top View)27
Figure 3-11. ISBM Section Dimensions (Bottom View, Dimensions in Millimeters)27
Figure 3-12. ISBM Section Center of Gravity 750-900 Kva and 1000-1100 Kva28
Figure 3-13. UPS Section Center of Gravity - 750/900 Kva / 500-600 Kva28
Figure 3-14. Remote EPO Switch Dimensions29
UPS System Power Wiring Preparation30
Table 3-4: Input/Output Rating for 9395P 750 Kva / 900 Kva and 1000 Kva / 1100 Kva30
Table 5-5: UPS Cabinet Power Cable/Busbar Terminations for the 9395P 750 Kva / 900 Kva and 1000 Kva / 1100 Kva32
Figure 5-15. Warning Label32
Table 5-6: Recommended Installation Parts (Not Supplied by Eaton Corporation)33
Table 5-7: Recommended Input Circuit Breaker Ratings33
Table 5-8: Recommended Bypass and Output Circuit Breaker Ratings, Output Breaker/Fuse Rating Dimensioned to Ensure Fault Clearing in Battery Operation34
Table 5-9: Recommended DC Input Circuit Breaker Ratings34
UPS System Interface Wiring Preparation35
Distributed Bypass Power Wiring Preparation36
Inspecting and Unpacking the UPS Cabinet37
Figure 3-16. Eaton 9395P UPS Cabinet as Shipped on Pallet - ISBM Section, UPM Section and FI UPM Section39
UPS System Installation41
Preliminary Installation Information41
Unloading the UPS Cabinet from the Pallet and Mechanical Installation41
Figure 4-1. Removing Left Side Shipping Bracket, ISBM and FI-UPM43
Figure 4-2. Removing Right Side Shipping Bracket, ISBM and FI-UPM44
Figure 4-3. Removing the UPM Section Right Side Shipping Bracket, UPM45
Mechanically Joining the Cabinet Sections46
Figure 4-4. ISBM and UPM Sections Joined47
Figure 4-5. ISBM Section to UPM Section Joining Brackets48
Electrically Connecting the Cabinet Sections49
Figure 4-6. UPS ISBM Section Intercabinet Power Terminal Locations51
Figure 4-7. UPS ISBM Section Input Power Terminal Detail52
Figure 4-8. UPS ISBM Section Battery Input Power Terminal Detail52
Figure 4-9. UPS ISBM Section Interconnection Power Terminal Detail53
Figure 4-10. UPS Intercabinet Interface Harness Locations54
Figure 4-11. PI1 Interface Board Location55
Figure 4-12. J39 Location on PI1 Interface Board56
Field Installed UPM (FI-UPM) Installation57
Battery System Installation57
Distributed Bypass Tie Cabinet Installation57
Figure 4-13. Distributed Bypass Wire Length58
Installing UPS External and Battery Power Wiring59
External Power Wiring Installation59
Figure 4-14. Conduit and Wire Entry Locations60
Figure 4-15. UPS Power Terminal Locations61
Figure 4-16. UPS ISBM Section Power Terminal Locations - Common Battery62
Figure 4-17. UPS ISBM Section Power Terminal Locations - Separate Battery63
Figure 4-18. UPS ISBM Section Power Terminal Detail AA - Separate Battery64
Battery Wiring65
Figure 4-19. UPS ISBM Section Power Terminal Detail BB - Separate Battery65
Figure 4-20. Front View Separate Battery66
Figure 4-21. Front View. Separate Battery Configurations67
Installing Interface Connections68
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)68
Figure 4-22. Typical Alarm Relay Connection69
Figure 4-23. UPS ISBM Section Interface Terminal Locations70
Figure 4-24. Terminal Blocks TB1, TB2, and TB3 Connector Assignments71
Table 4-1: TB1, TB2, and TB3 Interface Connections72
TB1 Battery Interface Connections73
X-Slot Connections73
Figure 4-25. Typical Battery Interface Connection73
Figure 4-26. X-Slot Communication Bays74
Installing a Remote EPO Switch75
Figure 4-27. Remote EPO Switch75
Table 4-2: Remote EPO Wire Terminations76
Figure 4-28. Normally-Open Remote EPO Switch Wiring76
Figure 4-29. Normally-Closed Remote EPO Switch Wiring77
Figure 4-30. Normally Closed and Normally Open Remote EPO Switch Wiring77
Installing Options, Accessories, and Distributed Bypass Control Wiring78
Initial Startup78
Completing the Installation Checklist78
Installing Options and Accessories79
Installing an Optional Hotsync CAN Bridge Card79
Figure 5-1. Hotsync CAN Bridge Card79
Table 5-1: Hotsync CAN Bridge Card Interface Connections80
Figure 5-2. Hotsync CAN Bridge Card Connections80
Installing Distributed Bypass Control Wiring81
Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring82
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs83
Table 5-2: CAN Bridge Card Wiring Terminations84
Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs84
Table 5-3: Pull-Chain Wiring Terminations85
Figure 5-6. Distributed Bypass Pull-Chain Wiring with Mobs85
Table 5-4: Pull-Chain Wiring Terminations with Mobs86
Understanding UPS Operation87
Looking Inside the UPS System87
Figure 6-1. Main Elements of the UPS System87
Single UPS88
Modes88
Normal Mode88
Figure 6-2. Path of Current through the UPS in Normal Mode89
Bypass Mode90
Figure 6-3. Path of Current through the UPS in Bypass Mode90
Variable Module Management System91
Energy Saver System (ESS)91
Battery Mode92
Figure 6-4. Path of Current through the UPS in Energy Saver System92
Figure 6-5. Path of Current through the UPS in Battery Mode93
UPS System Oneline Configurations94
Figure 6-6. Eaton 9395P 750-1100 Kva UPS System, 400 V Input and 400 V Output Dual-Feed95
Figure 6-7. Typical Maintenance Bypass Panel96
Multiple UPS Distributed Bypass System97
Multiple UPS Parallel System Modes97
Normal Mode - Distributed Bypass98
Figure 6-8. Path of Current through the Upss in Normal Mode - Distributed Bypass98
Bypass Mode - Distributed Bypass99
Figure 6-9. Path of Current through the Upss in Bypass Mode - Distributed Bypass99
Battery Mode - Distributed Bypass100
Figure 6-10. Path of Current through the Upss in Battery Mode - Distributed Bypass100
Multiple UPS Distributed Bypass System Oneline Configurations101
Figure 6-11. Typical Distributed Bypass System (1+1 and 2+0 Configurations)102
Figure 6-12. Typical Distributed Bypass System (2+1 and 3+0 Configurations)103
Figure 6-13. Typical Distributed Bypass System (3+1 and 4+0 Configurations)104
UPS Operating Instructions105
UPS Controls and Indicators105
Figure 7-1. Eaton 9395 750-1100 Kva UPS Controls and Indicators105
Control Panel106
Circuit Breakers106
Color Touchscreen Control Panel107
Figure 7-2. Color Touchscreen Control Panel Location (Typical)107
Using the Color Touchscreen Control Panel108
Status Indicators108
Figure 7-3. UPS Color Touch Screen Control Panel (Typical)108
Using the Touch Screen109
Table 7-1:Status Indicators109
Figure 7-4. Parts of the Touch Screen109
Using the Main Menu Buttons110
Table 7-2:Security Levels and Functions110
Figure 7-5. Sign in or Password Request Screen110
Power Maps Screen (Online Mode)111
Table 7-3: Display Function Menu Map111
Figure 7-6. Home Screen111
Figure 7-7. Main Menu and Power Maps Screen (Online Mode)112
Figure 7-8. Output Kva Screen from Home Screen112
Figure 7-9. Average Efficiency Screen from Home Screen112
Power Maps Screen (Bypass Mode)113
Command Confirmation Pop-Up113
Figure 7-10. Consumption Screen from Home Screen113
Figure 7-11. Bypass Screen113
Meters Summary Screen114
Input Meters Screen114
Figure 7-12. Typical Command Confirmation Screen (Charger Off)114
Figure 7-13. Meters Summary Screen114
Figure 7-14. Input Meters Screen115
Figure 7-15. Bypass Meters Screen115
Figure 7-16. Output Meters Screen115
Input Meters Detail Screen116
Battery Meters Screens116
Figure 7-17. Input Meters Detail Screen116
Figure 7-18. Select Source Screen116
Figure 7-19. Battery Meters Screen117
Figure 7-20. Battery Log Screen117
Figure 7-21. Battery Log Detail Screen117
System Events Main Screen118
User Log118
Figure 7-22. Battery Log Summary Screen118
Figure 7-23. System Events Screen118
System Status Screen and Controls119
Figure 7-24. User Log Screen119
Figure 7-25. User Log Detail Screen119
Figure 7-26. System Status Screen120
Figure 7-27. Module Controls Screen120
Figure 7-28. Module Control Detail Screen121
Figure 7-29. Online Mode Metering Method Option Screen121
Settings Screen122
Configuration Options Screen122
Figure 7-30. Bypass Mode Metering Method Option Screen122
Figure 7-31. Settings Screen122
Energy Advantage Architecture (EAA) Screen123
Figure 7-32. Configuration Options Screen123
Figure 7-33. Energy Advantage Architecture (EAA) Screen123
Statistics Basic Screen124
Figure 7-34. Disable ESS Screen124
Figure 7-35. High Alert Timer Screen124
ESS Comparison Screen125
Figure 7-36. Statistics Basic Screen125
Figure 7-37. Statistics Data Detail Screen125
Figure 7-38. ESS Comparison Screen125
UPS Module Map Screen126
System Overview Screen126
Figure 7-39. UPS Module Map Screen126
Figure 7-40. System Overview Screen126
UPS Operation Using the Color Touchscreen Control Panel127
Starting the UPS in Online Mode127
Starting the UPS in Bypass Mode128
Starting the Upms128
Starting a Single UPM129
Enable Variable Module Management System Mode from the EEA Controls Menu129
Disable Variable Module Management System Mode from the EEA Controls Menu130
Start Variable Module Management System High Alert Mode from the EEA Controls Menu130
Transfer from Normal to Bypass Mode131
Transfer from Bypass to Normal Mode131
Enable Energy Saver System from EAA Controls Menu131
Disable Energy Saver System from EAA Controls Menu132
Transfer from Energy Saver System to Bypass Mode132
Transfer from Normal to Bypass Mode and Shut down UPS133
Single UPM Shutdown133
Single UPM Restart133
UPS and Critical Load Shutdown133
Charger Control134
Using the UPS LOAD off134
Using the Remote Emergency Power-Off Switch135
Multiple UPS Distributed Bypass Operation137
Starting the Distributed Bypass System in Normal Mode137
Starting the Distributed Bypass System in Bypass Mode137
Enable Variable Module Management System Mode from the EEA Controls Menu138
Disable Variable Module Management System Mode from the EEA Controls Menu138
How to Start High Alert Timer from the EAA Controls Menu138
Starting the UPS Upms138
Starting a Single UPM139
Transfer from Normal to Bypass Mode139
Transfer from Bypass to Normal Mode140
Enable Energy Saver System from EAA Controls Menu140
Disable Energy Saver System from EAA Controls Menu140
Transfer from Energy Saver System to Bypass Mode141
Transfer from Normal to Bypass Mode and Shut down All Upms141
Single UPM Shutdown141
Single UPM Restart142
Single UPS Shutdown Using Load off142
Single UPS Shutdown Using UPM Shutdown143
Single UPS Restart144
UPS and Critical Load Shutdown145
Charger Control145
Using the UPS LOAD off145
Using the Remote Emergency Power-Off Switch146
Communication148
X-Slot Cards148
Lansafe Power Management Software149
Terminal Mode149
Figure 8-1. Optional X-Slot Cards149
Display UPS Control Panel150
Event History Log150
Building Alarm Monitoring152
General Purpose Relay Contact152
UPS Maintenance153
Important Safety Instructions153
Performing Preventive Maintenance154
DAILY Maintenance154
MONTHLY Maintenance154
PERIODIC Maintenance154
ANNUAL Maintenance154
BATTERY Maintenance154
Installing Batteries155
Recycling the Used UPS or Batteries155
Maintenance Training155
Product Specifications156
Model Numbers156
Single Module Specifications156
UPS System Input156
UPS System Output156
Environmental157
Warranty158
Installation Checklist159

Eaton Power Xpert 9395 - Field Installed UPM Installation; Battery System Installation; Distributed Bypass Tie Cabinet Installation; Installing UPS External and Battery Power Wiring

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