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Eaton VICKERS SystemStak - User Manual

Eaton VICKERS SystemStak
55 pages
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ISO 4401-03; NFPA-D03; 315 bar (4500 psi); 60 L/min (15.7 USgpm)
GB 2027B
1
VICKERS
®
SystemStak
®
Valves
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Eaton VICKERS SystemStak Specifications

General IconGeneral
CategoryControl Unit
BrandEaton VICKERS
Product FamilySystemStak
Port SizeNG06, NG10
Maximum Pressure350 bar (5076 psi)
Operating Temperature Range-20°C to +70°C (-4°F to +158°F), depending on seal material

Summary

SystemStak Valve Features and Design Principles

Reduces System Space Requirements

SystemStak valves create compact hydraulic systems by sandwiching specific function valves.

Reduce Cost

SystemStak valves eliminate intervalve piping, reducing installed costs compared to conventional valves.

Versatile and Easy to Install

Internal passages and mounting surfaces meet international standards for easy integration.

Rugged and Reliable

Internal parts made from hardened steel in ductile iron bodies ensure reliability and accessibility.

SystemStak Systems Design Principles

Easy to Understand and Design

SystemStak circuitry uses specific symbols, with flow paths passing through each valve.

Relief Valves

General Description

Two-stage adjustable pressure relief valves limit maximum pressure using integral relief valve elements.

Functional Symbols

Two-stage valves are represented as single-stage models for simplicity in functional symbols.

Model Code for Relief Valves

Defines the structure and options for ordering Relief Valves.

Relief Valve Performance and Options

Second Function Options

Describes the second line of dual models for relief valves, detailing options and usage.

Performance Characteristics

Presents pressure override performance data for PT models at max settings with mineral oil.

Relief Valve Installation Dimensions

General Dimensions

Provides overall dimensions for relief valves.

Models with Type W Adjuster

Details adjustment procedure for type W adjuster, including slackening locknut and turning screw.

Pressure Controls: Counterbalance, Sequence, and Reducing Valves

General Description

Single-stage valves operating by pressure on spool end, acting against spring for adjustment mechanism.

Functional Symbols

Provides functional symbols for DGMR, DGMX, and DGMR1 valve types.

Model Code

Defines the model code structure for DGMR, DGMX valves, defining types, ports, and options.

Pressure Control Valve Performance

Model Performance Characteristics

Presents performance data for DGMX and DGMR1 valves.

Dead Head Leakage

Details typical leakage flow at 250 bar inlet pressure for DGMX valves under dead head conditions.

Effect of Back-Pressure

Explains that effective reduced pressure equals adjustment setting plus back-pressure in line T.

Pressure Control Valve Installation Dimensions

General Dimensions

Provides installation dimensions for DGMR and DGMX valve types.

Models with Type W Adjuster

Details adjustment procedure for type W adjuster, including slackening locknut and turning screw.

Direct Check Valves

General Description

Valves allowing free flow in one direction; flow in the opposite direction is not possible.

Functional Symbols

Illustrates functional symbols for direct check valves DGMDC-3-X and DGMDC-3-Y.

Model Code for Direct Check Valves

Defines the model code structure for direct check valves, including direction of flow and check location.

Direct Check Valve Performance

Pressure Drop: Free Flow

Graph showing pressure drop for free flow through check valves with different spring options.

Internal Leakage

Specifies internal leakage rate for closed check valves at 250 bar.

Direct Check Valve Installation Dimensions

General Dimensions

Shows installation dimensions for various DGMDC-3 valve types.

Pilot Operated Check Valves

General Description

Valves providing pilot-operated check functions, with pilot supply from the opposite service line.

Functional Symbols

Shows functional symbols for pilot operated check valves DGMPC-3.

Model Code for Pilot Operated Check Valves

Defines the model code structure for pilot operated check valves, including decompression and function options.

Pilot Operated Check Valve Performance

Pressure Drop Data

Pressure drop data for flow paths A1 to A or B1 to B, and A to A1 or B to B1 with check valve pilot-operated.

Pilot Pressures

Details pilot area ratios and formulae for calculating pilot pressure to open valve elements.

Pilot Operated Check Valve Installation Dimensions

General Dimensions

Shows installation dimensions for DGMPC-3 valve configurations.

Flow Restrictor Valves

General Description

Valves regulating flow via an adjustable orifice, not pressure compensated, dependent on pressure drop.

Functional Symbols

Shows functional symbols for flow restrictor valves DGMFN-3.

Model Code for Flow Restrictor Valves

Defines the model code structure for flow restrictor valves, including direction, location, and type of control.

Flow Restrictor Valve Performance

Pressure Drop

Graphs showing pressure drop for Type "1" and Type "2" needles with varying turns of adjuster.

Flow Restrictor Valve Installation Dimensions

General Dimensions

Shows installation dimensions for DGMFN-3 valve configurations.

Models with Type W Adjuster

Details adjustment procedure for type W adjuster, including slackening locknut and turning screw.

Further Information - SystemStak Valves

Mounting Hardware and Accessories

Information on mounting bolts, subplates, and manifold blocks for SystemStak valves.

Environmental and Fluid Parameters

Specifies temperature limits, compatible fluids, and filtration requirements.

Further Information and Procedures

Pressure Drop Adjustments and Adjuster Types

Details pressure drop at other viscosities and types H/K adjusters.

Support and Ordering

Covers spare parts, warranty, repair, and ordering procedures.

Introduction to Solenoid Operated Directional Valves

General Description

Describes solenoid-operated directional control valves, their benefits, and applications.

DG4 V-3;DG4 V-3 S Performance Models

Highlights performance aspects of DG4V-3 and DG4V-3S models, including flow, pressure, and interface standards.

Features and Benefits Overview

Lists key features and benefits, such as high pressure/flow capabilities and reliable operation.

Solenoid Valve Features and Benefits

Minimal Pressure Drop and Efficiency

Explains how valve body and spool optimization leads to low energy consumption and efficiency.

High Reliability and Durability

Discusses design of spring and solenoid forces ensuring spool selection under extreme conditions.

Manual Override and Seals

Describes the manual override seal design preventing bore damage and messy oil drips.

Electrical Connections and Servicing

Details conduit box design and wet-armature solenoid for easy servicing.

Surge Suppression

Explains surge suppression to prevent coil damage and increase switch life.

Solenoid Valve Characteristics

High and Standard Performance

Details performance characteristics, including pressure, flow, and mounting interface.

Mounting Interface Standards

Specifies ISO 4401, ANSI/B93.7M, CETOP, and DIN standards for mounting.

Basic Characteristics and Considerations

Covers maximum pressure, flow, valve function, electrical connections, and operating considerations.

Fluid and Temperature Limits

Provides fluid temperature limits and ambient temperature limits for the valves.

Solenoid Valve Functional Symbols

U.S. Solenoid Standards

Illustrates functional symbols for U.S. solenoid standards, including double/single solenoid valve configurations.

European Solenoid Standards

Illustrates functional symbols for European solenoid standards, including double/single solenoid valve configurations.

Solenoid Identification Conventions

Explains solenoid identity conventions for U.S. and European standards, relating to port connection.

Solenoid Valve Model Code Structure

Model Code - Part 1: Series, Performance, Spool, Spring, Override, Solenoid, Flag, Switch

Defines model code elements from Series to Spool Indicator Switch.

Model Code - Part 2: Coil, Connector, Housing, Suppressor, Lights, Rating

Defines model code elements from Coil Type to Coil Rating.

Solenoid Valve Model Code Structure (continued)

Model Code - Part 3: Port T, Design Number, Special Features, Restrictor Plugs

Defines remaining model code elements from Port T code to Port Restrictor Plugs.

Solenoid Valve Operating Data

Pressure, Flow, and Duty Factor

Specifies pressure limits, flow ratings, and duty factor for valve models.

Protection, Coil, and Voltage Specifications

Details protection types, coil specifications, and permissible voltage fluctuations.

Response Times and Power Consumption

Lists spool displacement times and power consumption for AC and DC solenoids.

Solenoid Valve Operating Data and Wiring

Spool Position Indicator Model Data

Details input/output specs, plug connections, and wiring for DG4V-3 position indicator models.

Micro-switch Specifications

Specifies voltage and current for micro-switch types S3, S4, S5.

Solenoid Valve Performance Data - Standard Performance

DG4 V-3 S AC Valve Performance

Presents performance data graphs for DG4V-3S AC solenoid valves.

DG4 V-3 S DC Valve Performance

Presents performance data graphs for DG4V-3S DC solenoid valves.

Solenoid Valve Performance Data - High Performance

DG4 V-3 AC Valve Performance

Presents performance data graphs for DG4V-3 AC solenoid valves.

DG4 V-3 DC Valve Performance

Presents performance data graphs for DG4V-3 DC solenoid valves.

Flow Limit Usages

Details flow limitations for specific spool types and usages.

Solenoid Valve Pressure Drop Data

Pressure Drop Graphs

Graphs showing pressure drops for DG4V-3S and DG4V-3 models.

Pressure Drops in Offset Positions

Table detailing pressure drops in offset positions for different spool/spring codes.

Solenoid Valve Installation Dimensions

ISO 4400 Connector Models

Provides dimensions for models using ISO 4400 connectors.

Manual Override Options

Details installation dimensions and application for water-resistant and latching manual overrides.

Solenoid Valve Installation Dimensions - Type F Coils

Models with Type F Coils and Conduit Box

Provides dimensions for models with "F" type coils, including conduit box.

Solenoid Valve Installation Dimensions (continued)

Specific Model Dimensions

Shows dimensions for specific DG4V-3 models with LVDT or mechanical switches.

Port Restrictor Plugs

Table for selecting restrictor plugs based on code, orifice diameter, and part number.

Electrical Plugs and Connectors

Terminal Strip and Insta-Plug Connectors

Describes terminal strip, conduit box, Insta-Plug, PA, and PBW connectors.

Electrical Plugs and Connectors - NFPA Connectors

NFPA Connector T3.5.29-1980

Details NFPA connector types, including 3-pin and 5-pin connectors and their wiring.

Electrical Plugs and Connectors - DIN Connectors and Surge Suppression

DIN 43650 Connector Details

Provides details on DIN 43650 connectors, including voltage, part numbers, and orientation.

Surge Suppression Devices and Timing

Explains surge suppression devices and presents valve shift/dropout times.

Subplates, Connection Plates, and Mounting Surfaces

General Description of Subplates and Plates

Describes ranges of subplates and auxiliary plates for size 3 valves.

Subplate and Plate Installation Dimensions

Blanking, Crossover, and Tapping Plates

Shows installation dimensions for blanking, crossover, and tapping plates.

Adaptor Plate and Mounting Surface Dimensions

Adaptor Plate Installation Dimensions

Details installation dimensions for adaptor plates with metric and UNC bolt tapping.

Mounting Surface Details

Shows mounting surface dimensions and bolt details.

Single Station Subplate Installation Dimensions

DGVM Rear Port Subplates

Shows dimensions for DGVM single station subplates with rear ports.

DGMS Side Port Subplates

Shows dimensions for DGMS single station subplates with side ports.

Multi-Station Subplate Installation Dimensions

DGMS Multi-Station Subplate Dimensions

Shows installation dimensions for DGMS multi-station subplates.

Mounting Surface Installation Requirements

Machined Pad Specifications

Details requirements for a machined mounting pad when a subplate is not used.

Appendix - Mounting Bolts

Inch and Metric Bolt Kit Listings

Lists inch and metric bolt kits with part numbers and sizes.

Appendix - Parts, Coils, and Mounting

Spare Parts and Seal Kits

Refers to service drawing for spare parts and lists kit numbers for seal kits.

Solenoid Coil Part Numbers

Provides part numbers for AC and DC solenoid coils.

Valve Mass and Mounting Attitude

Lists approximate mass and provides guidance on mounting attitude.

Appendix - Temperature and Fluid Parameters

Temperature Limits

Specifies ambient temperature range and recommended fluid temperatures.

Fluid Cleanliness Requirements

Explains fluid cleanliness requirements and recommended levels.

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