TABLE OF CONTENTS
CS-600
1
Page Page
1 SERVICE INFORMATION
..................................... 2
1-1 Specifi cations ...................................................2
1-2 Technical data ..................................................3
1-3 Torque limits .....................................................4
1-4 Special repairing materials ...............................5
1-5 Service Limits ...................................................6
1-6 Special tools .....................................................7
2 STARTER SYSTEM
..............................................8
2-1 Disassembling starter assembly .......................9
2-2 Replacing starter rope ....................................10
2-3 Assembling starter .......................................... 11
2-4 Replacing starter pawl ....................................13
3 IGNITION SYSTEM
............................................. 14
3-1 Troubleshooting guide ....................................15
3-2 Testing spark ..................................................16
3-3 Inspecting spark plug .....................................16
3-4 Inspecting ignition switch ................................17
3-5 Replacing ignition switch ................................18
3-6 Inspecting ignition coil resistance ...................19
3-7 Replacing spark plug cap and coil..................20
3-8 Replacing ignition coil .....................................20
3-9 Setting pole shoe air gaps ..............................21
3-10 Inspecting fl ywheel and key ...........................21
4 FUEL SYSTEM
...................................................23
4-1 Inspecting air fi lter ..........................................24
4-2 Inspecting fuel cap and fuel strainer...............24
4-3 Inspecting fuel tank and line ...........................25
4-4 Inspecting and replacing tank vent .................26
4-5 Replacing fuel line ..........................................28
4-6 Adjusting carburettor ......................................29
4-6-1 General adjustment rules ...............................29
4-6-2 Initial setting Throttle adjust screw, L mixture
needle and H mixture needle .........................29
4-6-3 Adjusting carburettor ......................................31
4-7 Air shutter .......................................................32
4-8 Testing carburettor ..........................................33
4-9 Inspecting crankcase pulse passage .............34
4-10 Inspecting metering lever height ....................34
4-11 Inspecting inlet needle valve ..........................35
4-12 Inspecting diaphragm .....................................36
4-13 Replacing Welch plug .....................................37
4-14 Installing carburettor .......................................38
5 CLUTCH SYSTEM
..............................................39
5-1 Inspectng clutch parts ....................................40
5-2 Replacing clutch parts ....................................41
5-3 Installing clutch assembly ...............................41
6 CHAIN BRAKE SYSTEM
....................................43
6-1 Disassembling chain brake ............................44
6-2 Assembling brake parts ..................................45
7 SAW CHAIN LUBRICATION SYSTEM
...............46
7-1 Inspecting oil cap and strainer ........................47
7-2 Inspecting auto-oiler assembly and oil line.....48
7-3 Inspecting oil tank vent ...................................49
7-4 Replacing oil line and grommet ......................50
7-5 Disassembling auto-oiler assembly ................51
7-6 Inspecting V-ring .............................................52
7-7 Assembling auto-oiler parts ............................53
8 ENGINE
............................................................... 54
8-1 Testing cylinder compression .........................55
8-2 Cleaning cooling air passages .......................55
8-3 Inspecting muffl er and exhaust port ...............56
8-4 Testing crankcase and cylinder seal ...............57
8-5 Inspecting cylinder ..........................................58
8-6 Inspecting piston and piston ring ....................59
8-7 Replacing oil seal ...........................................60
8-8 Disassembling crankcase ...............................60
8-9 Replacing ball bearing and oil seal.................61
8-10 Assembling crankshaft and crankcase ...........62
8-11 Installing piston ...............................................63
8-12 Installing piston ring and cylinder ...................64
9 REAR HANDLE AND CONTROL SYSTEM
.......65
9-1 Replacing cushions ........................................66
9-2 Replacing throttle trigger ................................67
10 GUIDE BAR MOUNTING SYSTEM
..................69
10-1 Replacing chain tensioner ..............................70
10-2 Replacing guide bar stud ................................70
10-3 Installing guide bar stud .................................71
11 MAINTENANCE GUIDE
.................................... 72
11-1 Troubleshooting guide ....................................72
11-2 Disassembly Chart .........................................74
11-3 Service Intervals .............................................75
INDEX
......................................................................76
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