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elco Firebird FB 2 K LN User Manual

elco Firebird FB 2 K LN
64 pages
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FB 2 K LN
LOW NOx
KEROSENE BURNERS
Instructions to Assembly,
Commissioning and Maintenance
EN
Before installing and using the burner, read this manual carefully
and keep it close to the burner.

Table of Contents

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elco Firebird FB 2 K LN Specifications

General IconGeneral
Brandelco
ModelFirebird FB 2 K LN
CategoryBurner
LanguageEnglish

Summary

Safety Precautions

Manual Overview

General introduction to the manual's purpose and scope for qualified technicians.

Intended Application

Defines the burner's specific application for heating and DHW systems with water as the heating fluid.

Key to Symbols Used

Explains the meaning of danger, warning, and caution symbols used in the manual.

Other Symbols

Explains symbols related to flammable materials, hot surfaces, personal, and environmental protection.

Personnel Qualifications

Outlines necessary qualifications and responsibilities for safe installation, commissioning, and maintenance.

Key Operational Hazards

Details critical risks like electrical shock, burns from hot surfaces, and fuel leaks, requiring specific precautions.

General Information

Burner Overview

Introduces the FB 2 K LN as a kerosene burner with low NOx/CO emissions and reliable operation.

Supplied Components

Lists the included components and accessories provided with the burner unit.

Burner Identification Label

Explains how to read the burner's identification label and its various data points.

Burner Components Structure

Details the physical components of the burner, illustrated with diagrams for identification.

Control Box Operation

Describes the function and operation of the microprocessor-controlled EBR-M1 control box.

Burner Operating Sequence

Illustrates the sequence of operations for startup, running, and shutdown, including safety functions.

Technical Specifications

Physical Dimensions and Weight

Provides detailed physical dimensions and weight specifications for the burner, including packaging.

Detailed Technical Specifications

Lists key technical specifications like burner output, fuel type, emissions, power consumption, and operating temperatures.

Electrical Wiring Diagram

Presents the wiring diagram for connecting the burner's electrical components to the control box.

Installation Guide

Assembly Safety Precautions

Emphasizes critical safety precautions related to electrical hazards, fuel oil contact, and personnel qualifications.

Installation Site Requirements

Specifies environmental requirements and safety warnings for the location where the burner will be installed.

Required Tools

Lists the tools required for assembly, highlighting the utility of the supplied hex key.

Pre-Mounting Checks

Details essential checks, such as electrode positioning and distance, before mounting the burner.

Mounting the Burner

Guides the user through the correct mounting procedure of the burner onto the boiler using flanges and fasteners.

Burner Cover Handling

Explains the procedure for safely removing and refitting the burner's protective cover.

Fuel Oil Systems

Covers safety warnings and installation requirements for fuel oil supply lines, including leaks and tank considerations.

Hydraulic Diagram

Presents the hydraulic schematic for the fuel oil system, detailing components and flow.

Oil Pump

Details the oil pump components and their connections within the fuel system.

One-Pipe Oil Feed and Suction

Provides guidelines and diagrams for installing the oil feed and suction lines using a one-pipe system.

Two-Pipe Oil Feed and Suction

Offers instructions and diagrams for installing oil feed and suction lines in a two-pipe configuration.

Electrical Connection to Boiler

Provides essential safety instructions and requirements for connecting the burner's electrical system to the boiler.

Burner Removal Procedure

Outlines the step-by-step process for safely disconnecting and removing the burner from the boiler.

Commissioning Procedures

Safety During Commissioning

Reinforces safety protocols and personnel qualifications required before and during the commissioning process.

Pre-Commissioning Checks

Lists critical checks for the burner, boiler, and system readiness prior to initial startup.

Factory Pre-setting

Details the factory default settings for burner output, nozzle, and pump pressure.

Combustion Adjustment

Explains how to adjust combustion parameters like CO2 based on ambient temperature for optimal performance.

Air Flap Position

Describes how to adjust the air flap using the hex key to control O2 and CO2 levels.

Adjusting Burner Output

Guides on adjusting the burner's output by modifying oil pressure and airflow, with safety warnings.

Burner Start

Details the procedure for initial burner start-up, including oil filling and bleeding.

Burner Adjustment

Provides instructions for adjusting burner output and monitoring combustion values.

Oil Pressure Setting

Details the procedure for setting oil pressure using the regulator and monitoring combustion values.

Checking Negative Pressure

Explains how to check for maximum permissible negative pressure in the oil supply line.

Cleaning the Pump Filter

Describes the process for accessing and cleaning the oil pump filter.

Check Pump Rotation

Guides on checking and resolving issues related to pump motor rotation and potential blockages.

Commissioning Record

Provides a checklist for recording commissioning work and confirming its completion.

Setting and Data Log

Offers a table format to document specific burner and boiler settings and measured values.

Maintenance and Servicing

Maintenance Safety

Highlights critical safety measures, including electrical hazards, hot surfaces, fuel leaks, and personnel requirements.

Wear-Prone Components

Identifies components subject to wear and provides recommended replacement intervals for safe operation.

Burner Removal for Maintenance

Provides step-by-step instructions for safely disconnecting and removing the burner for maintenance.

Routine Burner Servicing

Outlines general maintenance tasks, component checks, and replacement procedures for the burner.

Combustion Head Servicing

Details the process for disassembling, cleaning, and reassembling the combustion head and its parts.

Diffuser Alignment Check

Explains how to check and adjust the diffuser's position relative to the nozzle for optimal combustion.

Combustion Head Positioning

Guides on verifying the correct distance between the combustion head and the nozzle.

Ignition Electrode Alignment

Describes how to check and ensure the correct distance and centering of the ignition electrodes.

Coil Replacement

Provides instructions for safely removing and replacing the pump coil if it malfunctions.

Capacitor Replacement

Details the procedure for safely disconnecting and replacing the burner's capacitor.

Fan and Rotor Cleaning

Explains how to clean the fan wheel and internal rotor, checking its positioning.

Troubleshooting and Faults

Combustion Parameter Verification

Lists parameters to verify after maintenance or commissioning to ensure optimal combustion.

Malfunction Diagnosis and Reset

Provides initial checks for malfunctions and guidelines on resetting the burner safely.

Fault Resolution Flowchart

Offers a visual flowchart to help diagnose and resolve common burner operational issues.

Spare Parts Catalog

Manufacturer Declaration

Conformity Declaration

Declares conformity of the burner with relevant European standards and directives.

Appendices and Advice

Use of Bio Fuel Blends

Specifies the burner's suitability for kerosene with up to 10% biofuel content.

Important Advice for Bio Fuel Blends

Offers technical considerations and precautions for using biofuels in the burner system.

User Notes

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