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Elstat Nexo CMS200 - User Manual

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CMS200
PRODUCT MANUAL Issue 6
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Summary

CONTROLLER WITH INTELLIGENCE

Control Display Module

Describes the user interface and display module, including variants and components.

Power Supply Module

Details the power supply module, its dimensions, mounting, and electrical connections.

Relay ratings

Specifies the IEC and UL ratings for the controller's relays.

Temperature input ranges

Specifies the acceptable input ranges for appliance, condenser, and evaporator sensors.

Environmental ratings

Details the environmental specifications for the power supply and control display modules.

ACCESSORIES

Temperature sensors

Details the types of temperature sensors and their proper placement and function.

Door switch

Explains the door switches used for detecting door openings and their alignment.

Motion sensor

Describes motion sensors for detecting activity and their installation requirements.

USER GUIDE

Power-up sequence

Outlines the sequence of displays shown during the controller's startup process.

Function buttons

Explains the functions of the controller's buttons for end-users and service engineers.

SubZero Firmware menus

Describes the main menu options available within the SubZero firmware.

The menu arrangement

Provides a visual flowchart of the controller's menu structure and navigation.

Menu access

Provides step-by-step instructions for accessing the controller's menus.

The relay test

Details how to perform the relay test to check compressor, lights, and fan functionality.

The analogue input test

Guides on testing sensors and door switch inputs for proper connection and readings.

The motion sensor test

Details how to test the motion sensor's ability to detect movement.

Viewing the last three cooler faults witnessed by the controller

Explains how to view and interpret the last three recorded cooler faults or alarms.

Half reset

Provides instructions for performing a half reset to clear the controller's self-learning matrix.

Viewing statistics

Describes how to access and interpret controller operational statistics like activity and runtime.

ALARMS AND TROUBLESHOOTING

Limp home functionality

Explains the 'limp home' mode's role in managing faults and ensuring basic operation.

Door open alarms

Describes door open alarms, including displays and the duration of alarm conditions.

Door alarms ‘Limp home mode

Details the 'limp home' mode behavior for door alarms, including audio and display indicators.

Temperature sensor alarms

Explains alarms related to temperature sensor failures and their associated limp home modes.

Appliance sensor failure alarms

Describes appliance sensor failure alarms and the controller's response in limp home mode.

Refrigeration system failure alarms

Explains refrigeration system failure alarms and their limp home operation.

COOLER AND CONTROLLER TROUBLESHOOTING TIPS

RSF Alarms

Provides checks for Refrigeration System Failure (rSF) alarms.

Door Switch Broken Alarms

Lists checks for issues related to the door switch input.

Door Broken Alarms

Lists checks for problems with the cooler door itself.

Appliance Sensor Alarms

Lists checks for problems with the appliance sensor.

Condenser Sensor Alarms

Lists checks for problems with the condenser sensor.

Evaporator Sensor Alarms

Lists checks for problems with the evaporator sensor.

Freeze-up protection (888)

Troubleshooting steps for issues related to freeze-up protection.

Condenser high temperature (Ht) alarms

Troubleshooting steps for condenser high temperature alarms.

Other Problems

Addresses miscellaneous operational issues like lights, fans, and compressor problems.

PARAMETER REFERENCE

Parameters by function

Lists controller parameters categorized by their functional area.

Parameter validation

Explains how the controller validates parameter values to prevent conflicts.

Set point (SP)

Defines the compressor cut-out temperature in ready mode.

Differential (dIF)

Defines the compressor cut-in temperature relative to the set point.

Calibration 1 (CA1)

Calibrates or offsets temperatures measured by the appliance sensor.

Compressor rest time (rt)

Sets the minimum time between compressor cycles for pressure equalization.

Delay to saving (dS)

Defines the delay before the controller switches to saving mode.

Lights delay (Ld)

Sets the delay for turning off cooler lights when entering saving mode.

Saving restart period (Sr)

Ensures product temperature readiness before retail outlet opening time.

Refrigeration system failure (Ct)

Sets maximum continuous compressor runtime before triggering rSF alarm.

Celsius or Fahrenheit (CF)

Option to set the controller's temperature units to Celsius or Fahrenheit.

Saving differential (Sd)

Defines compressor cut-in temperature when added to the saving set point.

Saving set point (SSP)

Defines the compressor cut-out temperature during saving mode.

Freeze-up protection (dtt)

Sets the temperature to stop cooling to prevent freeze-up.

Defrost interval (dE)

Sets the period between defrost cycles for evaporator efficiency.

Defrost duration (dd)

Defines the maximum time allowed for a defrost cycle.

Fan cycle on (FCO)

Defines the active period of the evaporator fan when the compressor is off.

Fan cycle off (FCF)

Defines the inactive period of the evaporator fan when the compressor is off.

Alarm delay (Ad)

Sets the maximum door open time before sounding the alarm buzzer.

Buzzer duration (b1)

Defines the duration of the buzzer for door open alarm conditions.

Motion sensor enable (Sn)

Enables or disables the input signal from the motion sensor.

Display stability (d2)

Controls the rate of change for the displayed temperature for stability.

Low voltage (LO)

Defines the minimum voltage allowed before switching off the compressor.

High voltage (HI)

Defines the maximum voltage allowed before switching off the compressor.

Defrost termination temperature (dtd)

Sets the temperature at which the defrost cycle will end.

Condenser high temperature (Ht)

Defines maximum condenser temperature and triggers an alarm.

Activity frequency (AF)

Defines minimum door openings or motion counts to indicate activity.

Fan set point (FSP)

Sets evaporator fan operation to prevent condensation.

Buzzer enable (b0)

Enables or disables the warning buzzer for alarm conditions.

Saving temperature disable (PEr)

Disables saving mode temperatures, maintaining ready mode temperatures.

Learning period (LP)

Defines whether a 1-day or 7-day learning period is used.

Display (dIS)

Determines if temperature or 'USE' is displayed in Ready mode.

Marketing mode (Ar)

Keeps cooler lights on at all times for display purposes.

Defrost method (dF)

Provides the option for time-based or temperature-based defrost cycles.

Defrost termination method (dtF)

Option to end defrost by duration or temperature.

Defrost activation temperature (ddt)

Defines evaporator sensor temperature that activates off-cycle defrost.

Defrost heater (dHr)

Enables auxiliary relay for defrost heater or solenoid valve control.

Shelf data enable (ShF)

Allows logging of stock sensing data to be sent to the cloud.

APPROVALS

Product Approvals

Lists various certifications and compliance marks for the product.

Bluetooth Approvals

Details Bluetooth specific certifications and approvals.

GLOSSARY OF TERMS

Acronyms

Explains common acronyms used throughout the manual.

Controller and accessory terms

Defines terms related to the controller and its accessories.

Summary

CONTROLLER WITH INTELLIGENCE

Control Display Module

Describes the user interface and display module, including variants and components.

Power Supply Module

Details the power supply module, its dimensions, mounting, and electrical connections.

Relay ratings

Specifies the IEC and UL ratings for the controller's relays.

Temperature input ranges

Specifies the acceptable input ranges for appliance, condenser, and evaporator sensors.

Environmental ratings

Details the environmental specifications for the power supply and control display modules.

ACCESSORIES

Temperature sensors

Details the types of temperature sensors and their proper placement and function.

Door switch

Explains the door switches used for detecting door openings and their alignment.

Motion sensor

Describes motion sensors for detecting activity and their installation requirements.

USER GUIDE

Power-up sequence

Outlines the sequence of displays shown during the controller's startup process.

Function buttons

Explains the functions of the controller's buttons for end-users and service engineers.

SubZero Firmware menus

Describes the main menu options available within the SubZero firmware.

The menu arrangement

Provides a visual flowchart of the controller's menu structure and navigation.

Menu access

Provides step-by-step instructions for accessing the controller's menus.

The relay test

Details how to perform the relay test to check compressor, lights, and fan functionality.

The analogue input test

Guides on testing sensors and door switch inputs for proper connection and readings.

The motion sensor test

Details how to test the motion sensor's ability to detect movement.

Viewing the last three cooler faults witnessed by the controller

Explains how to view and interpret the last three recorded cooler faults or alarms.

Half reset

Provides instructions for performing a half reset to clear the controller's self-learning matrix.

Viewing statistics

Describes how to access and interpret controller operational statistics like activity and runtime.

ALARMS AND TROUBLESHOOTING

Limp home functionality

Explains the 'limp home' mode's role in managing faults and ensuring basic operation.

Door open alarms

Describes door open alarms, including displays and the duration of alarm conditions.

Door alarms ‘Limp home mode

Details the 'limp home' mode behavior for door alarms, including audio and display indicators.

Temperature sensor alarms

Explains alarms related to temperature sensor failures and their associated limp home modes.

Appliance sensor failure alarms

Describes appliance sensor failure alarms and the controller's response in limp home mode.

Refrigeration system failure alarms

Explains refrigeration system failure alarms and their limp home operation.

COOLER AND CONTROLLER TROUBLESHOOTING TIPS

RSF Alarms

Provides checks for Refrigeration System Failure (rSF) alarms.

Door Switch Broken Alarms

Lists checks for issues related to the door switch input.

Door Broken Alarms

Lists checks for problems with the cooler door itself.

Appliance Sensor Alarms

Lists checks for problems with the appliance sensor.

Condenser Sensor Alarms

Lists checks for problems with the condenser sensor.

Evaporator Sensor Alarms

Lists checks for problems with the evaporator sensor.

Freeze-up protection (888)

Troubleshooting steps for issues related to freeze-up protection.

Condenser high temperature (Ht) alarms

Troubleshooting steps for condenser high temperature alarms.

Other Problems

Addresses miscellaneous operational issues like lights, fans, and compressor problems.

PARAMETER REFERENCE

Parameters by function

Lists controller parameters categorized by their functional area.

Parameter validation

Explains how the controller validates parameter values to prevent conflicts.

Set point (SP)

Defines the compressor cut-out temperature in ready mode.

Differential (dIF)

Defines the compressor cut-in temperature relative to the set point.

Calibration 1 (CA1)

Calibrates or offsets temperatures measured by the appliance sensor.

Compressor rest time (rt)

Sets the minimum time between compressor cycles for pressure equalization.

Delay to saving (dS)

Defines the delay before the controller switches to saving mode.

Lights delay (Ld)

Sets the delay for turning off cooler lights when entering saving mode.

Saving restart period (Sr)

Ensures product temperature readiness before retail outlet opening time.

Refrigeration system failure (Ct)

Sets maximum continuous compressor runtime before triggering rSF alarm.

Celsius or Fahrenheit (CF)

Option to set the controller's temperature units to Celsius or Fahrenheit.

Saving differential (Sd)

Defines compressor cut-in temperature when added to the saving set point.

Saving set point (SSP)

Defines the compressor cut-out temperature during saving mode.

Freeze-up protection (dtt)

Sets the temperature to stop cooling to prevent freeze-up.

Defrost interval (dE)

Sets the period between defrost cycles for evaporator efficiency.

Defrost duration (dd)

Defines the maximum time allowed for a defrost cycle.

Fan cycle on (FCO)

Defines the active period of the evaporator fan when the compressor is off.

Fan cycle off (FCF)

Defines the inactive period of the evaporator fan when the compressor is off.

Alarm delay (Ad)

Sets the maximum door open time before sounding the alarm buzzer.

Buzzer duration (b1)

Defines the duration of the buzzer for door open alarm conditions.

Motion sensor enable (Sn)

Enables or disables the input signal from the motion sensor.

Display stability (d2)

Controls the rate of change for the displayed temperature for stability.

Low voltage (LO)

Defines the minimum voltage allowed before switching off the compressor.

High voltage (HI)

Defines the maximum voltage allowed before switching off the compressor.

Defrost termination temperature (dtd)

Sets the temperature at which the defrost cycle will end.

Condenser high temperature (Ht)

Defines maximum condenser temperature and triggers an alarm.

Activity frequency (AF)

Defines minimum door openings or motion counts to indicate activity.

Fan set point (FSP)

Sets evaporator fan operation to prevent condensation.

Buzzer enable (b0)

Enables or disables the warning buzzer for alarm conditions.

Saving temperature disable (PEr)

Disables saving mode temperatures, maintaining ready mode temperatures.

Learning period (LP)

Defines whether a 1-day or 7-day learning period is used.

Display (dIS)

Determines if temperature or 'USE' is displayed in Ready mode.

Marketing mode (Ar)

Keeps cooler lights on at all times for display purposes.

Defrost method (dF)

Provides the option for time-based or temperature-based defrost cycles.

Defrost termination method (dtF)

Option to end defrost by duration or temperature.

Defrost activation temperature (ddt)

Defines evaporator sensor temperature that activates off-cycle defrost.

Defrost heater (dHr)

Enables auxiliary relay for defrost heater or solenoid valve control.

Shelf data enable (ShF)

Allows logging of stock sensing data to be sent to the cloud.

APPROVALS

Product Approvals

Lists various certifications and compliance marks for the product.

Bluetooth Approvals

Details Bluetooth specific certifications and approvals.

GLOSSARY OF TERMS

Acronyms

Explains common acronyms used throughout the manual.

Controller and accessory terms

Defines terms related to the controller and its accessories.

Elstat Nexo CMS200 Specifications

General IconGeneral
BrandElstat
ModelNexo CMS200
CategoryController
LanguageEnglish

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