ESAB FABRICATOR 141i
Manual 0-5420 4-21 BASIC WELDING GUIDE
FAULT CAUSE REMEDY
6 Electrode melts or oxidizes
when an arc is struck.
A TIG Torch lead
connected to positive
welding terminal.
A Connect TIG Torch lead to negative welding
terminal.
B No gas flowing to
welding region.
B Turn TIG Torch gas valve ON. Check the gas
lines for kinks or breaks and gas cylinder
contents.
C TIG Torch is clogged
with dust or dirt.
C Clean TIG Torch.
D Gas hose is cut. D Replace gas hose.
E Gas passage contains
impurities.
E Disconnect gas hose from the rear of Power
Source then raise gas pressure and blow out
impurities.
F Gas regulator turned off
or cylinder shut off.
F Turn on.
G TIG Torch valve is
turned off.
G Turn on.
H The electrode is too
small for the welding
current.
H Increase electrode diameter or reduce the
welding current.
I Power Source is set for
MIG welding.
I Set Power Source to LIFT TIG mode.
7 Dirty weld pool A Electrode contaminated
by contact with work
piece or filler rod
material.
A Clean the electrode by grinding off the
contaminates.
B Work piece surface has
foreign material on it.
B Clean surface.
C Gas contaminated with
air.
C Check gas lines for cuts and loose fitting or
change gas cylinder.
8 Poor weld finish Inadequate shielding
gas.
Increase gas flow or check gas line for gas
flow problems.