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Evoqua V10K User Manual

Evoqua V10K
72 pages
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1
INSTRUCTION MANUAL
V10K AUTOMATIC
WALLACE & TIERNAN
®
VACUUM GAS FEEDER
FOR Cl2 AND SO2
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Evoqua V10K Specifications

General IconGeneral
BrandEvoqua
ModelV10K
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction

Documentation

Explains manual structure, target audience, and conventions used.

Conventions

Defines symbols and notations used for warnings, notes, and instructions.

Safety

Intended Use

Specifies the correct application of the V10k system and prohibited uses.

General Safety Instructions

Outlines fundamental safety rules for operating and maintaining the system.

Specific Safety Instructions

Details safety precautions unique to the V10k system and chlorine/SO2 handling.

Description

Principle of Operation

Describes the functional mechanism of the V10k vacuum gas feeder.

Control Possibilities

Explains the methods for controlling gas dosage: automatic, semi-automatic, manual.

Design

Illustrates the physical layout and components of a basic chlorinator installation.

Technical Data

Provides performance specifications, operating ranges, and physical dimensions.

Installation

Scope of Supply

Lists all parts and accessories included with the V10k system.

Transport and Storage

Guidelines for handling, moving, and storing the equipment to prevent damage.

Location Requirements

Specifies ideal site conditions, temperature, and access for installation.

Mounting

Provides instructions and diagrams for physically installing the gas control unit and injectors.

Water Supply

Details the requirements for the operating water connection to the injector.

Gas Supply Line

Covers the selection and installation of piping for the gas suction system.

Electric Connection

Instructions for wiring the system's electrical components safely and correctly.

Adjusting the Positioner

Guides for setting the positioner's operational limits and feedback.

Insert the Flowmeter

Step-by-step instructions for correctly installing the flowmeter tube.

Remove and Mount the Cover

Procedure for accessing internal components by removing the unit's cover.

Preparation

Pre-operation checks, focusing on water leak tests and system readiness.

Check for Gas Leaks

Method for detecting leaks in the gas system using ammonia detection.

Commissioning

Steps required to start up and activate the system after installation and checks.

Training the Operator

Emphasizes the necessity of proper training for personnel operating the system.

Operation

General

Overview of routine operational tasks and checks.

Start Dosing

Procedure for initiating the gas feed and dosing process.

Stop Dosing

Instructions for safely halting the gas feed and dosing.

Changing Gas Containers

Detailed steps for replacing empty chlorine or SO2 gas cylinders.

Stop for Extended Periods or Maintenance

Procedure for safely shutting down the system for storage or repairs.

Fault Finding

Troubleshooting guide for identifying and resolving common system issues.

Maintenance and Inspection Plan

Schedule of recommended maintenance tasks and inspection frequencies.

Maintenance

Changing the Activated Carbon Filter

Procedure for replacing the carbon media in the filter unit.

General Maintenance Precautions

General guidelines to ensure system longevity and safe operation.

Cleaning the Parts

Instructions for cleaning various components using appropriate methods.

Maintenance of the Chlorinator

Routine maintenance procedures for the main chlorinator unit.

Maintenance of the Injector

Covers service procedures for different types of injectors.

Preventive Maintenance Kits

Lists available kits containing parts for scheduled maintenance replacements.

Positioner

Maintenance procedures and checks for the positioner unit.

Drawings

Typical Installations

Diagrams illustrating common system configurations and setups.

Mounting Drawings

Detailed diagrams showing dimensions and mounting points for components.

Mounting of Standard Injector 3/4"

Diagrams for installing the standard 3/4" injector.

Mounting of Anti-syphon Injector 3/4"

Diagrams for installing the anti-syphon 3/4" injector.

Mounting of Injector 1"

Diagrams for installing the 1" injectors.

Injector 3/4" with Accessory

Diagrams showing the 3/4" injector with associated accessories.

Anti-syphon-Injector 3/4" with Accessory

Diagrams for the 3/4" anti-syphon injector with accessories.

Injector 1" with Accessory

Diagrams showing the 1" injector with associated accessories.

V10k Chlorinator

Detailed diagram of the V10k chlorinator with numbered parts.

V10k Side View

Side view illustration of the V10k unit highlighting key components.

Differential Regulating Valve in Detail

Close-up diagram of the differential regulating valve assembly.

Flowmeters

Table listing flowmeter models and their corresponding operational ranges.

V-notch

Table detailing V-notch control ranges and available spare parts.

Injectors

Overview diagrams and part listings for different injector types.

Anti-syphon-injector W3T171368 (1")

Diagram and part list for the 1" anti-syphon injector.

Injector W3T171369 (3/4")

Diagram and part list for the 3/4" standard injector.

Anti-syphon-injector W3T171370 (3/4")

Diagram and part list for the 3/4" anti-syphon injector.

Wiring Diagram

Declaration of Conformity

Notes

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