Extec E-7 - Section 1 Safety Instructions; Important Notes for Safe Operation; Alarms and Warning Symbols; Section 2 Description and Technical Information

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Contents
Section 1 Safety Instructions
Description Page Number
1.1 Notes 2
1.2 Alarms and Warnings 2
1.2.3 Warnings Marked on the machine 2
1.2.4 Personnel Safety Warnings 3
1.2.5 Machine Safety Warnings 4
1.2.6 Machine Legend Plate 4
1.3 Component Safety Features 5
1.4 Features for Operator safety 5
1.5 Environmental safety 5
1.6 Personal Protective Equipment (PPE) 6
1.7 Measured Noise levels 7
1.8 Vibration Levels 7
1.9 Organisational Safety Measures 8
1.10 Personnel Qualification, Requirements and
Responsibilities 8
1.11 Safety Advice Regarding Specific Operational
Phases 9
1.11.1 Standard Operation 9
1.11.2 Blockage or Malfunction 9
1.11.3 Unguarded Areas 9
1.12 Special Work. Such as Plant Maintenance and
Repairs during Operation; Disposal of Parts and
Consumables 9
1.12.1 Isolation 10
1.12.2 Maintenance Site Conditions 10
1.12.3 Replacement & Removal of Component 10
1.12.4 Climbing and falling 10
1.12.5 Safety Consideration during advanced
maintenance. 11
1.12.6 Safety considerations during cleaning 11
1.12.7 Removal of safety devices and guards 11
1.12.8 Surrounding Structures 11
1.12.9 Safety when refuelling 12
1.13 Specific Hazards 13
1.13.1 Electrical Energy 13
1.13.2 Gas, dust, steam, smoke and noise 14
1.13.3 Hydraulic Equipment 15
1.13.4 Hazardous Substances 15
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Section 2 Description and Technical Information
Description Page Number
2.1 Application & Limitations 2
2.2 Description 2
2.3 Operation Description 2
2.4 Key Features 3
2.5 Common Applications 3
2.6 Machine Layout Indicating Main Components 4
2.7 Machine Layout Indicating Emergency Stop
Positions 5
2.8 Data 6
2.9 E-7 Transport Dimensions 7
Section 3 Transport Commissioning and Operation
Description Page Number
3.1 Transport 2-3
3.2 Pre Start Instructions 4
3.3 Machine Starting Sequence 5
3.4 Stopping the Machine 6
3.5 Tracking (Moving Procedures 7-8
3.6 Preparing the Machine for Operation 9-16
3.7 Operating the Machine 17-18
Section 4 Maintenance
Description Page Number
4.1 Introduction 2
4.2 Daily Maintenance Schedule 3-4
4.3 Weekly Maintenance Schedule 5-9
4.4 Maintenance Schedule Every 250 Hrs 10
4.5 Maintenance Schedule Every 1000 Hrs 11-12
4.6 Tensioning and Tracking Belts 13-16
4.7 Screen Mesh Replacement 17-18
4.8 Trouble Shooting Guide 19
Section 5 Appendix
Contents Description
Appendix 1 Documentation
Appendix 2 Parts manual
Appendix 3 Drawing Pack
Appendix 4 OEM Manuals Supplied with this Machine
Appendix 5 Hazardous Substances Listing and details