Section 1 Safety Instructions
Contents Description Page Number
1.1 Notes 2
1.2 Alarms and Warnings 2
1.2.3 Warnings Marked on the machine 2
1.2.4 Personnel Safety Warnings 3
1.2.5 Machine Safety Warnings 4
1.2.6 Machine Legend Plate 4
1.3 Component Safety Features 5
1.4 Features for Operator safety 5
1.5 Environmental safety 5
1.6 Personal Protective Equipment (PPE) 6
1.7 Measured Noise levels 7
1.8 Vibration Levels 7
1.9 Organisational Safety Measures 8
1.10 Personnel Qualification, Requirements and
Responsibilities
8
1.11 Safety Advice Regarding Specific Operational
Phases
9
1.11.1 Standard Operation 9
1.11.2 Blockage or Malfunction 9
1.11.3 Unguarded Areas 9
1.12 Special Work. Such as Plant Maintenance and
Repairs during Operation; Disposal of Parts and
Consumables
9
1.12.1 Isolation 10
1.12.2 Maintenance Site Conditions 10
1.12.3 Replacement & Removal of Component 10
1.12.4 Climbing and falling 10
1.12.5 Safety Consideration during advanced
maintenance.
11
1.12.6 Safety considerations during cleaning 11
1.12.7 Removal of safety devices and guards 11
1.12.8 Surrounding Structures 11
1.12.9 Safety when refuelling 12
1.13 Specific Hazards 13
1.13.1 Electrical Energy 13
1.13.2 Gas, dust, steam, smoke and noise 14
1.13.3 Hydraulic Equipment 15
1.13.4 Hazardous Substances 15
SAFETY INSTRUCTIONS
1.1 Notes
1.1.1 Read this manual and familiarise yourself with any associated documentation.
1.1.2 Ensure that a copy of this manual is available for any persons installing, using,
maintaining or repairing this equipment.
Training should be provided to ensure safe working practices.
Initial commissioning and starting must only be undertaken by a competent
person who has read and fully understands the information provided in the
manual pack.
1.1.3 To avoid the risk of electric shock always isolate this equipment from the supply
prior to carrying out any maintenance adjustment or removing any guards or
covers.
1.1.4 Always follow the procedures outlined in the operating and maintenance
instruction.
1.1.5 If in doubt ask, do not take personal risk.
1.1.6 This equipment is manufactured in accordance with the Supply of Machinery
Safety Regulations 98/37EC. The customer should ensure that this equipment
is in conformance with local and national legislation if used outside of the EU.
1.1.7 Only trained personal should be allowed to install, set, operate, maintain, and
decommission this equipment.
1.2 Alarms and warnings
1.2.1 All electrical control boxes are labelled.
1.2.2 Any residual risks are identified within this manual with the equipment marked
where appropriate.
1.2.3 Warnings marked on the machine
The following labels are posted on the machine for your safety Observe all
warnings
x You can be injured if you do not obey the safety
instructions as indicated on warning stickers.
x Observe all safety instructions and warnings attached
to the plant.
x Ensure that safety instructions and warnings attached
to the plant are always complete and perfectly legible.
x Keep warnings and instruction labels clean.
x Replace unreadable or missing labels with new ones
before operating the plant. Make sure replacement
parts include warning or instruction labels where
necessary.
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