Fargo DTC1000Me User Manual

DTC1000Me-1250e-4250e-4500e Card Printer Service Manual PLT-01543 rev 1.0
November 2013 3
.
FARGO
®
DTC1000Me-DTC1250e-DTC4250e-DTC4500e ............................................................................ 1
Card Printer Service Manual ....................................................................................................................... 1
Introduction .................................................................................................................................................. 5
Safety Messages (review carefully) ............................................................................................................ 6
Tools need for DTC Card Printer repair- replacement procedures ................................................................................ 7
Cover Removal Procedures ........................................................................................................................ 8
Remove/Replace Printer Covers DTC 1000Me- 1250e Single Side .............................................................................. 8
DTC Flipper SHORT Dual-Sided Printing Module Removal ........................................................................................ 10
DTC1250e DUAL - DTC4250e Single Printer Cover Removal .................................................................................... 14
DTC4500e Single Side Printer Cover Removal ........................................................................................................... 20
DTC4500e Lamination Module Cover Removal ........................................................................................................... 26
Complete Lamination Module Removal ................................................................................................................... 30
Parts Replacement- Printer ....................................................................................................................... 32
Remove/Replace the Mainboard .................................................................................................................................. 32
Remove/Replace the Display Assembly (MDP-00093 DTC4250e/4500e) .................................................................. 34
(MDP-00059 DTC1250e).............................................................................................................................................. 34
Remove/Replace the Stepper Motor D930027, Stepper Belt F000424, Pulley D900430 ........................................... 36
Remove/Replace the Mag Roller (D930122) ............................................................................................................... 42
Remove/Replace the Output Roller (D930123) Pinch Roller-spring (D920013-F000338) .......................................... 45
Remove/Replace the Platen Roller (D930120) & Pulley/Gear (D900429) ................................................................... 47
Remove/Replace the Lift Pinch Roller Assembly (D930137) Pinch Lift Bracket (D930136) ....................................... 50
Remove/Replace the Cleaning Roller (D930121), Input Feed Lever (D930132), ....................................................... 55
Input Lever Gear (D930164) ........................................................................................................................................ 55
Remove/Replace Supply Spindle RFID Motor ............................................................................................................. 58
Remove/Replace Ribbon Take-Up Motor (D930014) .................................................................................................. 60
Remove/Replace Encoder Sensor (A930514) for RFID Supply Spindle ..................................................................... 62
Remove/Replace the PCB board (A000365-01) .......................................................................................................... 66
Remove/Replace Ribbon Sensor (D930016) ............................................................................................................... 67
Remove/Replace Card Path/Cover Sensor (D930613) ............................................................................................... 71
Parts Replacement - Dual-Sided Printing Module ................................................................................... 73
Remove/Replace the Flipper Cover ............................................................................................................................. 74
Remove/Replace the Flipper Table (D930011) ............................................................................................................ 77
Remove/Replace the Flipper Feed Roller (D930149), Pinch Roller D920013 & F000338) ......................................... 81
Pinch Roller Gears (D30165 & D930166) .................................................................................................................... 81
Remove/Replace the Flipper Assembly Stepper Motor – E001192 ............................................................................. 84
Remove/Replace the Headlift Sensor/Cable- D900113 ............................................................................................... 85
Remove/Replace the IR Sensors D930609 (short) D930614 (tall) .............................................................................. 86
Remove/Replace the PCB Output Controller -A930503 .............................................................................................. 87
Parts Replacement- Lamination Module .................................................................................................. 88
Remove/Replace the Lamination Module Mainboard .................................................................................................. 88
Remove/Replace the Lamination Head Assembly ................................................................................... 90
Upper Assembly (D920022) & Lower Assembly (D920023) ........................................................................................ 90
Remove/Replace the Lamination Module Rollers ........................................................................................................ 95
Remove/Replace the Rewind Motor Assembly RFID Board A000365-01 ................................................................. 107
Encoder Sensor A000126 .......................................................................................................................................... 107
Appendix A ............................................................................................................................................... 111
Replacing the DTC Printhead ..................................................................................................................................... 111
DTC Printhead procedure ...................................................................................................................................... 112
Appendix B ............................................................................................................................................... 124
Printer Mainboard connections ................................................................................................................................... 124

Fargo DTC1000Me Specifications

General

Brand	Fargo
Model	DTC1000Me
Category	Printer
Language	English