flamco Flamcomat - 3 Installation; Installing, Levelling, Fixing - Ensure Stability; Connecting the Pipework; Connecting the Electrical Supply

TemplateA4_v20130506
11
ENG
3. Installation
3.1 Installing, levelling, xing - Ensure stability!
TheFlamco-FillPmustbeinstalled/assembledinawaythatpermanentlyensuresoperation,controlandmaintenance.Mountthe
unit on the wall in the vicinity of the pressure maintenance control unit and the hydraulic connection to the system in the technical
room.UseallfourØ10holesonthebackofthecasingtomountonsuitablebolts/hooks.SecuretheFlamco-FillPagainstaccidental
removal.
Alternatively,optionalfeet(inadditiontothesuppliesordered)canbeusedforinstallation.
Makesurethatthereisasufcientlylargeoordrainfortheunitinthetechnicalroomandthatoodingcanberuledout.
Duringtheinstallationprocess,donotallowwelddepositsordirttogetontoorintotheFlamco-FillPequipment!
3.2 Connecting the pipework
Please note:Onlyworkingtemperaturesofbetween3°Cand90°Catthepointofconnectionarepermissible.(Ifpossible,prevent
coldFlamco-FillPmediumcontactingthehotsurfacesoftheheater.Theaimshouldbeforamixturewithawarmermedium.)
Make sure that there is a direct connection to the heat source, and that no external hydraulic pressures are present at the ingress
point(e.g.,hydraulicbalancers,powerdistributions).
Connectacapvalve(tobeprovidedbythecustomer)behindtheFlamco-FillPunitsystemconnection(10).Followthesame
procedureontheinletsidebetweenthenon-returnvalve(1)andinlet.Ifcontaminationwithaparticlesizeofmorethan0.2mmis
expectedattheinlet,installacorrespondingdirttrap(tobeprovidedbythecustomer)intheinletpipeupstreamoftheunit.
If the pipework length is more than 10 metres from the feed-in point, the connection pipes must be at least 1".
Usesealantsandfeedlinesappropriatetotheinstallation;however,pleaseobserveatleastthemaximumpermittedvolumetricow,
pressure and temperature values for the pipework in question.
Finally,connecttheoverowpipeonthesystemseparationtank(DN40)tothedischargeonasuitableoverowfunnel(tobeprovided
bythecustomer).
Makesurethatallconnectionstotheunitarefreeofnozzleforceswithoutmechanicalbacklash!Avoidkinkingortwistingthe
connectinghoses!
3.3 Connecting the electrical supply
The customer must connect the power supply between the pressure maintenance unit SPC and the Flamco-Fill P terminal box.
Theconnectiontotheterminalbox,particularlytothe(protective)earthconductorsystem,andwire-to-wireshortcircuitprotector,
must be made in accordance with the regulations of the appropriate utility and with applicable standards. The type plate on the
terminalboxandtheterminaldiagram(marking)providetherequiredspecications.
Please note: Install equipotential bonding between the earth connection and equipotential bonding conductor. The minimum
diameter,qualityandtypeofthepowercablesmustreecttherulesandregulationsapplicableattheinstallationlocationforthis
application. Electrical power cables must be permanently routed in cable ducts.