TemplateA4_v20130506
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The maximum pressure in system water conducting components may be equal to the maximum set pressure for the applicable safety
valve.(UnitwithpermissibleoperatingoverpressureofPN10.)Useofeye/faceprotectorsisrequirediftheeyesorfacecouldbe
injuredbyyingpartsorsprayinguids.
Tostopelectricalequipment(controlunit,pumps,valves,peripheralequipment),isolatethepowersupplytothecontrolunit.The
power supply must remain switched off for the duration of the work.
Unauthorisedmodicationsto,andtheuseofnon-approvedcomponentsorreplacementparts,isprohibited.Thiscanresultin
serious injury to persons and endanger operational safety. They will also render any claim for damages against product liability void.
The recommended approach is to call in Flamco service to perform these services.
1.9 Obvious misuse
Operation at incorrect voltage and frequency.
Feeding into drinking water systems
Operationwithhazardousmaterials(poisonous,ammable).
Mobile application.
1.10 Residual hazards
•Crushingngerswhenxingthesidepaneltothehousing.Wearprotectiveclothing.
•Whenassemblingthesystem,bodyposturecancausefatigue;ifnecessary,planforbreaksintheassemblingprocess.
• Incorrect routing can cause pressure hoses to burst. Avoid kinking the hoses.
•Fire:professionalreprotectionmustbeensuredonsite.
2. Product description
The contents of this manual include information on the supplied standard equipment.
Whereappropriate,thisincludesinformationonoptionsorothercongurations.
If optional extras are supplied, further documentation is provided in addition to this manual.
2.1 Mode of operation
TheFlamco-FillPactsasapressurisationunitwithapump(9)andabreaktank(3,4and6);itcanbemountedonawalloron
optionalfeet(12and13),actuatedusinganelectricalconnectiontotheSPConthepressuremaintenanceunitprovidedbythe
customer.
Initially,theoatvalve(3)llsthebreaktank(4)uptothelimitvalue.Duringthisprocess,theowpressuremustbeabove1bar.As
soonasenoughwaterhaslledupinthesystemseparationvessel,thepressureswitch(8)startstomonitortheminimumllinglevel
sothatthedryrunmonitoringsignalfortheSPCcanbetakenfromtheFlamco-FillPterminalbox(11).Theinstallationofapressure
reducerisrecommendedifhighowpressures(>5bar)exist.
OncethellinglevelintheFlexconM-Kcompressor/automaticpressuremaintenanceunitorFlamcomatdropsbelowtheswitching
pointfortheFlamco-FillP,thepump(9)startstodeliverllingmediumtothesystem/expansionline(fortheFlexconMK)ortothe
expansionvessel(fortheFlamcomat).
Oncethellinglevelswitch-offpointintheFlamcomatbasicvesselisreached,thepump(9)isswitchedoffagainviatheSPC.
FortheFlexconM-K,thesystempressureincreasesthroughllingthesystem.FlexconM-Kexternalpressuremaintenanceunit
correctsthepressurebyreleasingairfromthegasplenum.ThevesselllinglevelincreasesduringthisprocessuntiltheFlamco-Fill
Pllingswitch-offpointisreached.