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PlasmaModule 10
Fronius PlasmaModule 10 User Manual
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8
Controls and connections
WARNING!
Operating the equipment incorrectly can cause serious injury and
damage.
Y
ou should not use the functions described until you have thoroughly
read and understood the following documents:
-
these Operating Instructions
-
all the operating instructions for the system components, especially the
safety regulations
General remarks
Housing front
panel
Fig. 05
PlasmaModule 10 - Front panel
(1)
(16)
(15)
(14)
(13)
(12)
(1
1)
(10)
(9)
(8)
(7)
(6)
(5)
(4)
(3)
(2)
23
25
Table of Contents
Operating Instructions
1
Safety Rules
5
Ambient Conditions
6
Control Panel
17
Table of Contents
19
General Remarks
21
Device Concept
21
Explanation of Terms Used
21
The Principle of Plasma Welding
22
Power Sources for Plasma Welding
22
Advantages of Plasma Welding over TIG Welding
23
Application Areas
23
Options and Accessories
23
Controls and Connections
24
General Remarks
24
Housing Front Panel
24
Housing Rear Panel
26
Before Commissioning
27
General Remarks
27
Utilisation in Accordance with „Intended Purpose
27
Setup Regulations
27
Mains Connection
27
Generator-Powered Operation
28
Digital Plasma Gas Control
28
Installation
29
General Remarks
29
Connecting the Interconnecting Hosepack to the TIG Power Source
29
Connecting the Plasma Welding Torch
30
Connecting the Shielding Gas and Plasma Gas
31
Connecting Plasmamodule 10 and TIG Power Source to the Robot Control
31
Commissioning
32
General Remarks
32
Notes on Operation
32
Plasma Welding Process
33
The Setup Menu
34
General Remarks
34
Gas Setup
34
Setup Menu
35
Setup Menu Level 2 (2Nd)
35
Correction Factors
37
Signals for Robot Welding
38
General Remarks
38
Overview
38
Signal Waveform
39
Application Example
39
Important Information for Robot Operation
40
Troubleshooting
41
General Remarks
41
Service Codes Displayed
41
Troubleshooting
43
Care, Maintenance and Disposal
44
General Remarks
44
Every Start-Up
44
Every 2 Months
44
Every 6 Months
44
Disposal
44
Manual Mode" Configuration
45
Configuration Examples
45
Manual Mode" Configuration - List of Components
46
Robot Mode" Configuration
47
Robot Mode" Configuration - List of Components
48
Technical Data
49
General Remarks
49
Exploded View
50
4
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Fronius PlasmaModule 10 Specifications
General
Brand
Fronius
Model
PlasmaModule 10
Category
Welding System
Language
English
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