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MagicControl 4.0
Gema MagicControl 4.0 Operating Instructions
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Rev. 00
08/17
MagicControl 4.0 (CM40)
Operation
39
Working interruptions or coating breaks
If the coating process is interrupted for a
longer period of time, the
system
should be brought into an economic
al state.
Switching off the plant
1.
Clean the plant,See chapter "Cleaning
operation mode" on page
36
.
2.
To exit
Cleaning mode
, pres
s and hold the
key for 2
seconds.
Fig.
22
:
3.
The display changes to this scr
een
Fig.
23
:
4.
Turn the key switch to 0 to turn off
the control voltage.
–
The indicato
r lamp goes out.
38
40
Table of Contents
Default Chapter
3
Table of Contents
3
About These Instructions
7
General Information
7
Keeping the Manual
7
Safety Symbols (Pictograms)
7
Structure of Safety Notes
8
Software Version
8
Presentation of the Contents
8
Safety
9
Basic Safety Instructions
9
Product Specific Security Regulations
9
Product Description
11
Intended Use
11
A Summary of the Directives and Standards
11
Reasonably Foreseeable Misuse
13
Powder Circuit
13
Typical Characteristics
13
Scope of Delivery
14
Technical Data
15
System
15
Electrical Data
15
Dimensions
15
Display
15
Connections
16
Environmental Conditions
16
Rating Plate
16
Design and Function
17
Operating and Display Elements
17
Connections and Interfaces
18
Symbols
19
Meaning of the Colors
20
Operating Modes
21
Automatic Operating Mode (AUTO)
21
Manual Operating Mode (MAN)
21
Cleaning Operating Mode (CLN)
21
User Levels and Access
22
Functions Available at User Level
22
Operating Data Management (LM)
23
Daily Correction
23
Assembly / Connection
25
Mounting Instructions
25
Inserting the SD Card
26
Inserting SD Card
26
Removing SD Card
26
Start-Up
27
Preparation for Start-Up
27
Basic Conditions
27
General Information
27
CAN Bus
28
General
28
Operation
29
Starting the Plant
29
Automatic Operation Mode
32
Plants with Program Change Per Station (Internal or External)
33
Gap Control
34
Manual Mode
34
Guns Start Independently from the Conveyor
35
Setting the Daily Correction
35
Cleaning Operation Mode
36
Safety Grid Function
38
Working Interruptions or Coating Breaks
39
Switching off the Plant
39
Application Data
40
Edit Gun Values, Select or Deselect
40
Edit Axis Values, Select or Deselect Axes
41
Coating Programs
43
Load Coating Programs
44
Creating Coating Programs
44
Copy and Insert Coating Programs
44
Naming Coating Programs
46
Search Coating Programs
46
User Administration
47
Status Display
47
Login
47
Log-Out
50
Change User
50
User Profile
50
Maintenance / Repairs
61
General Information
61
Periodic Checks
61
Cleaning and Maintenance
61
Repairs
62
Storage and Transport
62
Operating Data Management (LM)
63
Machine Utilization
63
System Diagnosis
64
Customer Profile
66
SD Card - Data Backup
67
Powder Output/Powder Hose Correction
67
Correction Factor - Diagram
70
Repair Work
70
Fault Clearance
71
Main Page Error Display
71
Faults
72
Diagnostic
72
Decommissioning / Storage
75
Shutdown
75
Storage Conditions
75
Hazard Notes
75
Type of Storage
75
Storage Duration
75
Space Requirements
75
Physical Requirements
75
Maintenance During Storage
76
Maintenance Schedule
76
Maintenance Works
76
Disposal
77
Introduction
77
Requirements on Personnel Carrying out the Work
77
Disposal Regulations
77
Materials
77
Disassembly of Component Groups
78
Spare Parts List
79
Ordering Spare Parts
79
Magiccontrol CM40 - Complete
80
Other manuals for Gema MagicControl 4.0
Operating Instructions And Spare Parts List
120 pages
4
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Gema MagicControl 4.0 Specifications
General
Brand
Gema
Model
MagicControl 4.0
Category
Control Unit
Language
English
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