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Gema MagicControl 4.0 User Manual

Gema MagicControl 4.0
120 pages
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Rev. 01 1011 534 EN
Operating instructions and Spare parts list
System control
MagicControl 4.0 (CM40)
Translation of the original operating instructions

Table of Contents

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Gema MagicControl 4.0 Specifications

General IconGeneral
BrandGema
ModelMagicControl 4.0
CategoryControl Unit
LanguageEnglish

Summary

About these instructions

Manual Information

General guidance on using the manual, safety symbols, and references.

Safety Guidelines

Details on safety notes structure, software version, and content presentation.

Safety

Safety Instructions

General and product-specific safety instructions and regulations.

Assembly / Connection

Installation & SD Card

Instructions for mounting the unit and managing the SD card.

Start-up

Start-up Preparation

Essential conditions, checks, and general information for plant start-up.

Operation

Operation Basics

Overview of plant operation and initial start-up procedure.

Operating Modes

Details on automatic, manual, and cleaning modes for plant operation.

User Management & Statistics

Managing users, access rights, and accessing statistical data.

System Diagnosis

Overview of component service life and maintenance scheduling.

Machine Data & Batch Management

Machine Data Description

Explanation of machine data and its utilization assessment.

Batch Management

Introduction to batch management for recording powder consumption.

Maintenance / Repairs

Maintenance Procedures

Procedures for general maintenance, periodic checks, and screen cleaning.

Touch-Sensitive Screen Care

Specific instructions for cleaning the touch screen.

Storage and Transport

Storage Precautions

Warnings regarding UV light and risk of short-circuit during storage.

Recommissioning & Data Backup

Checks before recommissioning and SD card data backup procedures.

Diagnostic

System Component Diagnosis

Overview of the diagnosis page and diagnosis of general system components.

Specific Component Diagnosis

Diagnosis for specific components like guns, axes, I/O, CAN bus, pumps, and exhaust air.

After Filter Pressure Monitoring

Monitoring Introduction & Characteristics

Introduction to filter monitoring and its typical characteristics.

Pressure Switch Details

Detailed descriptions and overview of various pressure switches.

Value Display & Configuration

Display of pressure values and configuration settings.

OptiControl Adjustment Instructions

ISC08 Adjustments

Adjustment instructions for OptiControl ISC08, including ATEX and output settings.

ISC09 Adjustments

Adjustment instructions for OptiControl ISC09, including calibration, alarm, and operating point.

Exhaust Air Measurement

Measurement Setup

Configuration of measurement settings and identification of measuring points.

Measurement Procedure

Steps for performing the exhaust air volume measurement.

Filter Cartridge Management

Filter Cartridge Procedures

Procedures for running-in, cleaning, and aging of filter cartridges.

Filter Cartridge Handling & Errors

Filter Cartridge Replacement

Steps for replacing aged filter cartridges.

Operation & Error Messages

Operating the after filter and details on error messages.

ATEX Differential Pressure Behavior

Fault Clearance

Error Display & Faults

How to display and clear errors, and troubleshoot common faults.

Decommissioning & Storage

Shutdown & Storage Guidelines

Procedures for shutdown, storage conditions, and related precautions.

Maintenance During Storage

Maintenance tasks to be performed during long-term storage.

Disposal

Disposal Procedures & Regulations

Procedures, personnel requirements, regulations, and material sorting for product disposal.

Disassembly of Component Groups

Live Component Warning

Warning about electric shock hazards during disassembly.

Spare Parts List

Ordering Spare Parts

Information required for ordering spare parts.

MagicControl CM40 Complete Parts

Micro Touch Panel

Part number for the complete 15.6" touch panel.

SD Card

Part number for the 4 GB SD card.

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