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Gema OptiMove CR07 - User Manual

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Translation of the original operating instructions
Operating instructions and spare parts list
OptiMove CR07
Axis control unit

Table of Contents

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Gema OptiMove CR07 Specifications

General IconGeneral
BrandGema
ModelOptiMove CR07
CategoryControl Unit
LanguageEnglish

Summary

General Safety Regulations

Safety Symbols Pictograms

Explains standard safety warning symbols used in the manual.

Proper Use

Defines the intended use of the OptiMove CR07 and non-compliant applications.

Product-Specific Safety Measures

Details safety precautions specific to the OptiMove CR07's technical specifications.

Special Security Measures

Outlines critical safety measures and warnings for operation and maintenance.

About This Manual

General Information

Introduces the manual's purpose and scope, guiding users on its content.

Function Description

OptiMove CR07 Axis Control Unit

Describes the core functions and purpose of the OptiMove CR07 Axis control unit.

Technical Data

OptiMove CR07 Axis Control Unit

Provides detailed technical specifications, including electrical and dimensional data.

Design and Function

OptiMove CR07 Axis Control Unit Structure

Explains the physical structure and enclosure of the OptiMove CR07 unit.

Function Description

Details how the OptiMove CR07 unit operates within the system.

Configuration

Illustrates the functional configuration and component connections of the unit.

Operating and Display Elements, Operating Modes

Display and Input Buttons

Describes the control panel's display modules (A1-A3) and input keys (T7-T9, sel).

Operating Modes

Explains Manual, Remote, Semiautomatic, and Keyboard lock modes for unit operation.

Commissioning

Connections - Rear Side

Details the rear panel connectors for power, signals, and communication interfaces.

Initial Start-up

Guides through the essential steps for bringing the unit into operation safely.

Setting the System Parameters

Explains how to adapt the unit's behavior using system parameters.

Operation

Operating the Axis Control Unit

Covers general operation, including program recall and management.

Switch On;Off the Axes Control Unit

Instructs on the procedure for powering the axis control unit on and off.

Travel to Reference Point

Explains the process of referencing the axis for accurate positioning.

Start;Stop the Axis

Details how to initiate and halt axis movement using the control panel.

Program Change

Describes methods for selecting and activating different operational programs.

Displaying the Cycle Time

Explains how to view the duration of a program cycle.

Edit Programs

Guides on modifying existing program parameters and data.

Axes Operating Modes

General Information

Introduces the concept of operating modes and their selection via parameter P2.

Pendulum Operating Mode

Describes continuous stroke movement operation with keyboard control.

Editing;Setting

Details how to edit and set program values like reversing points and speeds.

Sequence Program

Explains the creation and execution of multi-step programs.

Semiautomatic Pendulum Operating Mode

Covers pendulum operation controllable via external signals.

Sequence Program X_GunClean

Describes a specific sequence program for gun cleaning operations.

Setup

Setup Mode by Keyboard (Pendulum;Semiautomatic)

Guides on using the keyboard for 'Teach-In' setup in specific operating modes.

Setup Mode by Keyboard (Sequence Program)

Details keyboard-based setup for sequence programs.

RAM Reset

Entering the RAM Reset Mode

Explains the procedure to reset the unit to factory default settings.

Default Values After RAM Reset

Lists the default parameter values loaded after a RAM reset.

DigitalBus Parallel Interface

DigitalBus Overview

Introduces the DigitalBus interface for connecting to superordinated control units.

16-Bit Parallel Bus Structure

Details the data, control, and status bits within the parallel bus interface.

Software Description

Explains the software logic and signal handling for OptiMove units.

Control Sequence

Illustrates control sequences for program number changes and parameter settings.

Data Transfer

Describes the process of data transfer initiated by the Strobe control signal.

Digital Connector CD02 Designations

Provides pin assignments for the Digital Connector CD02 interface.

CAN Bus

CAN Bus General Information

Explains the CAN bus interface for network operation as a CANopen slave.

CAN Bus Hardware

Describes the physical connection of OptiMove units via 4-pin CAN bus cables.

CAN Bus Cable Plug Assignment

Details the pinout and color coding for CAN bus cables.

Setting the User Address (ID Number)

Guides on assigning a unique Node-ID for network identification.

Setting the Baud Rate

Explains how to configure the communication speed for the CAN bus.

Fault Remedying

Fault Remedying General Information

Introduces error message display and the process for error elimination.

Axis Errors

Lists axis-related error codes (H01-H12) and their corresponding actions.

Hardware Errors

Lists hardware-related error codes (H20-H23) and required actions.

DigitalBus Errors

Lists DigitalBus interface error codes (H30-H32) and their remedies.

CAN Bus Errors

Lists CAN bus error codes (H40-H46) and their respective fault resolutions.

Hardware

Hardware Pin Allocations

Overview of all connector pin assignments for the unit.

Plug 2.1 Power IN

Details pin functions for the Power IN connector (2.1).

Plug 2.2 Drive Supply

Details pin functions for the Drive Supply connector (2.2).

Plug 2.3 Drive I;O

Details pin functions for the Drive I/O connector (2.3).

Plug 2.4 DigitalBus Interface

Details pin functions for the Aux DigitalBus parallel interface (2.4).

Plug 2.5 CAN Bus IN

Details pin functions for the CAN bus input connector (2.5).

Plug 2.6 CAN Bus OUT

Details pin functions for the CAN bus output connector (2.6).

Spare Parts List

Ordering Spare Parts

Instructions and specifications for ordering replacement parts.

Front Plate and Power Pack Parts

Lists spare parts for the front plate and power pack assembly.

Rear Panel Parts

Lists spare parts for the rear panel components.

Program Table Appendix

Provides a table for recording program settings and parameters.

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