Genie S-45 TRAX Service And Repair Manual

July 2019
Table of Contents
viii S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
1-6 How to Enter ALC600 Software Update Mode............................................... 24
1-7 Display Module Menus ................................................................................... 25
1-8 How to Replace the Display Controller (DISCON) Module ............................ 30
1-9 How to Replace the Ground Control Overlay ................................................. 31
Platform Components ........................................................................................ 34
2-1 Platform Leveling Slave Cylinder ................................................................... 34
2-2 Platform Rotator ............................................................................................. 35
2-3 Platform Overload System ............................................................................. 38
How to Calibrate the Platform Overload System............................................. 38
How to Perform Zero Load Platform Overload Calibration ............................. 39
How to Replace the Platform Overload Load Cell........................................... 40
2-4 Platform .......................................................................................................... 41
Jib Boom Components ...................................................................................... 41
3-1 Jib Boom......................................................................................................... 41
3-2 Jib Boom Lift Cylinder .................................................................................... 43
Primary Boom Components .............................................................................. 44
4-1 Cable Track .................................................................................................... 44
How to Remove the Cable Track .................................................................... 44
How to Repair the Cable Track ....................................................................... 45
4-2 Boom .............................................................................................................. 45
4-3 Boom Lift Cylinder .......................................................................................... 48
4-4 Boom Extension Cylinder ............................................................................... 49
4-5 Platform Leveling Master Cylinder ................................................................. 50
4-6 Primary Boom Angle Sensor Calibration ........................................................ 51
4-7 Boom Length Sensor ...................................................................................... 52
Engines ................................................................................................................ 53
5-1 RPM adjustment - Deutz Models ................................................................... 53
5-2 RPM adjustment - Perkins Models ................................................................. 53
5-3 Flex Plate........................................................................................................ 53
5-4 Ford MSG-425 Engine Fault Codes ............................................................... 57
5-5 Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models ............. 57

Genie S-45 TRAX Specifications

General

Brand	Genie
Model	S-45 TRAX
Category	Boom Lifts
Language	English