Genie S-45 TRAX Service And Repair Manual

Service and Repair Manual July 2019
Track Components
82 S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
6 Install the new track onto the undercarriage.
7 Attach a lifting strap from an overhead crane
to the center-point of the track, above the
sprocket.
8 Use the overhead crane to raise the track
assembly to an upright position. Rest the
assembly on the floor or ground to remove any
slack in the lower portion of the track.
Note: Be sure the idler and bogey wheels are
aligned with the inside surface of the track
.
1 half sprocket
2 bogey wheel
3 tensioner assembly
4 idler wheel
9 Rotate the sprocket half until the split tooth of
the sprocket is lower than the other side.
10 Using an overhead crane or other suitable
lifting device, lift up on the rubber track to
create enough room to install the other
sprocket half.
11 Install the sprocket half, removed in step 3,
while engaging the sprocket teeth with the
rubber track.
Note: Be sure to align the split tooth in both of the
sprocket halves.
12 Insert a pin or rod through the wheel stud hole
closest to the split tooth to hold the sprocket in
place.
13 Insert a pointed pry bar into the wheel stud
hole near the top of the sprocket. Insert
another pointed pry bar into the wheel stud
hole at the opposite side of the split tooth.
14 Using the pry bars, lift the sprocket half into
position. Install the 2 sprocket retaining
fasteners and torque to specification. Refer to
Section 2, Specifications.
15 Attach a lifting strap from an overhead crane
to the center-point of the track assembly,
above the sprocket.
16 Install the track assembly onto the drive hub.
Install the lug nuts and torque to specification.
Refer to Specifications.
Crushing hazard. The track
assembly could become
unbalanced and fall when
installed onto the machine if not
properly supported by the
overhead crane.
17 Adjust the track tension. Tighten the tensioner
nut on both sides of the idler wheel until there
is about 0.75-1.0 inch / 19-25 mm of droop
between the inside of the rubber track and the
bottom surface of the bogey wheels.

Genie S-45 TRAX Specifications

General

Brand	Genie
Model	S-45 TRAX
Category	Boom Lifts
Language	English