syncFURNACE OD Instruction & Installation Manual – Rev 09 Pg. 4 of 81
Index
1. Guideline to Symbols > .......................................................................................................... 5
2. General and Safety Instructions > ......................................................................................... 6
3. Included in Packaging > ......................................................................................................... 6
4. Regulatory & General Installation Requirements > ................................................................ 7
6. Product Information & Specifications > ................................................................................. 8
Specifications: .......................................................................................................................... 10
Model Number Identification: ...................................................................................................... 11
Components: ............................................................................................................................ 11
7. Dimensions and Connection Descriptions > .......................................................................... 12
8. Installation > ....................................................................................................................... 16
Minimum Clearances: ................................................................................................................. 16
Mechanical Room & Combustion Air Supply Requirements: ............................................................. 16
General Venting: ....................................................................................................................... 17
Acceptable Vent Configurations: .................................................................................................. 18
Acceptable Vent Materials Equivalent Lengths: .............................................................................. 18
Room Dependent Combustion Air Supply: .................................................................................... 21
Connecting Vent Pipe to syncFURNACE OD: .................................................................................. 22
Venting Termination Options: ..................................................................................................... 23
Venting Termination Clearances: ................................................................................................. 26
Mandatory Venting Pre-Fire Procedure: ........................................................................................ 27
Condensation Trap: ................................................................................................................... 28
Gas Line Connection: ................................................................................................................. 30
Plumbing syncFURNACE OD: ....................................................................................................... 31
Water Supply Quality Requirements: ........................................................................................... 36
Purging Air From syncFURNACE OD: ............................................................................................ 37
Connecting Control (Low-voltage) Wiring: .................................................................................... 38
Connecting Main Power (115Vac) Wiring: ..................................................................................... 40
Fan-Coil Installation: ................................................................................................................. 42
Control Setup: .......................................................................................................................... 45
9. Commissioning > ................................................................................................................. 52
Testing Water Pressure: ............................................................................................................. 52
Testing No Gas Safety: .............................................................................................................. 52
Testing Gas Inlet Pressure: ......................................................................................................... 53
Testing Combustion: .................................................................................................................. 57
10. Maintenance & Service > .................................................................................................... 59
Burner Cleaning [At Minimum, Perform Annually]: ......................................................................... 59