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GTO 3000XLS User Manual

GTO 3000XLS
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WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the installer
and user accept full responsibility for following and noting the installation and
safety instructions. Failure to follow installation and safety instructions can result
in hazards developing due to improper assembly. You agree to properly install this
product and that if you fail to do so Gates That Open, LLC, (“GTO”) shall in no event
be liable for direct, indirect, incidental, special or consequential damages or loss of
prots whether based in contract tort or any other legal theory during the course
of the warranty or at any time thereafter. The installer and/or user agree to assume
responsibility for all liability and use of this product releasing Gates That Open, LLC,
from any and all liability. If you are not in agreement with this disclaimer or do not
feel capable of properly following all installation and safety instructions you may
return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to
install and use this automatic gate operator. This gate operator produces a high level
of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate operators are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which
regulates gate operator safety, as established and made eective March 1, 2000, by
Underwriters Laboratories Inc.
For more information on the GTO/ACCESS SYSTEMS full line of automatic gate
operators and access controls visit our website at www.gtoaccess.com.
©2011 Gates That Open, LLC Printed in China for Gates That Open, LLC. R4818 01.10.12
DUAL Gate Operator System
Installation Manual
3000XLS
3000XLS
PROFESSIONAL RESIDENTIAL
ACCESS
SYSTEMS
3200XLS
3200XLS
PROFESSIONAL RESIDENTIAL
ACCESS
SYSTEMS
In a DUAL gate system the 3000XLS is the MASTER gate operator
and the 3200XLS is the SECOND gate operator.
PROFESSIONAL INSTALLATION RECOMMENDED!
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GTO 3000XLS Specifications

General IconGeneral
Gate TypeSwing
TypeGate Opener
Safety FeaturesAuto-reverse, Obstruction detection
Remote ControlYes
Battery BackupOptional
Warranty1 year

Summary

Important Safety & Installation Overview

Key Safety Warning

Details hazards, installer responsibility, and user liability for improper installation and use.

Mandatory Instruction Review

Emphasizes reading all instructions for safe operation and caution during use.

UL 325 Compliance Statement

Confirms product meets UL 325 standards for gate operator safety.

Gate Operator Classifications

Class Category Definitions

Defines categories for residential, commercial, industrial, and restricted access vehicular gate operators.

Unit Conversion Utilities

Provides tables for converting metric to English units and vice versa, plus temperature conversions.

Owner Record Section

Section to record serial number, place, and date of purchase for service and assistance.

Crucial Pre-Installation Guidance

Gate Compatibility and Limitations

Details gate length, weight limits, and suitable gate materials for the operators.

Accessory Compatibility Overview

Lists compatible optional accessories like transmitters, keypads, and locks.

Key Operator Features: Stall Force & Auto-Close

Explains the adjustable stall force safety feature and the auto-close function.

GTO Contact Information

Provides contact numbers for information about GTO/ACCESS SYSTEMS products and dealers.

Critical Safety Precautions

Understanding System Hazards

Highlights potential hazards associated with automated gate systems and installer responsibility.

Warning Symbol Interpretation

Explains the meaning of the warning symbol used to denote potential serious injury or death.

Manual Gate Operation Procedure

Details the procedure for manually opening and closing the gate when the operator is disconnected.

Operator Disconnection Steps

Step-by-step guide on how to disconnect the gate operator from its mounting points.

Consumer Safety Directives

Consumer Risk Reduction Warnings

Critical warnings for consumers on reducing injury/death risk, including placement and clearance.

Pre-Installation Safety Checks

Ensures operator suitability, gate condition, familiarity with features, and proper use.

Entrapment Zone Identification

Diagram and explanation of entrapment zones for pull-to-open gate installations.

Installation Safety Procedures

Safety During Installation Process

Guidelines for safe installation practices, avoiding pinch points and securing controls.

Post-Installation Safety Measures

Instructions for attaching warning signs, gate maintenance, and keeping children/pets away.

Ongoing Safety and Manual Management

Manual Operation Proficiency

Emphasizes knowing how to disconnect the operator for manual gate operation.

Mandatory Gate Safety Precautions

Mandates warning signs and recommends pedestrian gates and entrapment protection devices.

Entrapment Protection Devices Recommendation

Recommends safety edge sensors or photo beams for enhanced entrapment protection.

Secondary Entrapment Protection

UL 325 Secondary Protection Requirements

Explains UL 325 requirements for inherent and secondary entrapment sensing systems.

Non-Contact Sensor Installation Guidance

Guidance on placement and use of photo-electric sensors (Type B1) for entrapment protection.

Contact Sensor Installation Guidance

Guidance on placement and wiring of safety edge sensors (Type B2).

Entrapment Alarm Functionality

Describes the audio entrapment alarm that activates after two obstructions within a cycle.

Key Safety Labels & Product Info

Moving Gate Hazard Warnings

Displays and explains critical warning labels regarding moving gate dangers.

Product Specifications & Compliance

Details UL 325 compliance and physical limitations for gate operators.

Manual Gate Operation Summary

Concise instructions for manually opening and closing the gate.

Technical Specifications Overview

Drive System Specifications

Details the linear actuator, motor, speed, and opening arc of the gate operator.

Power System Requirements

Specifies the 12V battery, transformer, and fuse ratings for the system.

Control Board Features

Describes DIP switches, auto-memorization, RF receiver, and safety sensor compatibility.

Operational Capacity & Gate Chart

Provides gate capacity chart based on length and weight, and notes on hinge requirements.

Pre-Installation Decisions

Battery Charging Options Selection

Guidance on choosing between transformer or solar power for battery charging.

Transformer & Solar Panel Conflict Warning

Critical warning against using transformer and solar panels simultaneously to prevent damage.

Solar Panel & Gate Activity Data

Illustrates expected daily gate cycles based on solar panel wattage and geographic zone.

Accessory Power Draw Consideration

Notes that connected accessories draw extra power from the battery.

Gate Swing Direction Check

Pull-to-Open Design Standard

Confirms the system is designed for pull-to-open gates and notes push-to-open bracket requirement.

Gate Preparation Steps

Ensures gates are plumb, level, swing freely, and posts are secured for installation.

Gate Grounding Procedure

Details the gate grounding kit and procedure to reduce risk from lightning strikes.

3000XLS Master Operator Parts

Control Box & Electrical Components

Lists components like the control box, receiver, transmitter, and transformer.

Bracket Box HB301 Components

Lists components for the bracket box: post bracket, gate bracket, pivot bracket, and stop plates.

Hardware Bag H301P Contents

Details the various bolts, washers, nuts, clevis pins, and bushings included in the hardware bag.

3200XLS Second Operator Parts

3200XLS Operator Unit

Identifies the main 3200XLS operator unit.

Bracket Box HB301 for 3200XLS

Lists components for the bracket box: post bracket, gate bracket, pivot bracket, and stop plates.

Hardware Bag H301P for 3200XLS

Details the various bolts, washers, nuts, clevis pins, and bushings included in the hardware bag.

Required Installation Tools

Comprehensive Tool List

Lists necessary tools for installation, including drill, wrenches, screwdrivers, and clamps.

Additional Installation Materials

Low Voltage Wire Specification

Specifies 16 gauge stranded wire for transformer, solar panel, and accessories.

Solar Panel for Remote Gates

Recommends a 10-watt solar panel for gates over 1000 ft. from AC power.

Master & Second Operator Identification

Defines the 3000XLS as MASTER and 3200XLS as SECOND based on control box location.

Installation Overview Diagram

Pull-to-Open Diagram Explained

Illustrates a pull-to-open dual gate installation with key components and placement.

Master Operator Installation Guide

Provides steps for installing the 3000XLS master gate operator.

Post Bracket Assembly Installation

Details mounting the post bracket on a flat post, including material considerations.

Master Operator Installation Guide

Step 1: Aligning for Bracket Placement

Describes using a level to scribe a line for determining bracket position.

Step 2: Marking Post Bracket Holes

Details positioning the post bracket and marking holes for drilling.

Step 3: Drilling & Mounting Post Bracket

Instructions for drilling holes and securely mounting the post bracket with hardware.

Step 4: Attaching Post Pivot Bracket

Explains how to attach the post pivot bracket to the post bracket.

Master Operator Installation Guide

Step 5: Mounting Operator Rear Mount

Details connecting the operator's rear mount to the post pivot bracket.

Step 6: Attaching Gate Bracket to Front Mount

Explains attaching the gate bracket to the operator's front mount.

Operator Clearance Check

Checks for minimum 2" clearance between operator arm and gate in open/closed positions.

Step 7: Verifying Clearance

Checks for minimum 2" clearance between operator arm and gate in open/closed positions.

Master Operator Installation Guide

Step 8: Checking Closed Position Clearance

Checks operator for binding at the post pivot bracket in the closed position.

Gate Bracket Installation

Details drilling holes in the gate and attaching the gate bracket.

Step 9: Mounting the Gate Bracket

Details drilling holes in the gate and attaching the gate bracket.

Attaching the Operator Arm

Connects the operator arm to the post bracket and gate bracket using pins and clips.

Step 10: Securing Operator Arm

Connects the operator arm to the post bracket and gate bracket using pins and clips.

Second Operator Installation (3200XLS)

Second Operator Installation Reference

Instructs to follow steps 1-10 on pages 8-10 for installing the second operator.

Closed Position Stops Installation

Details the installation of positive stops to secure gates in the closed position.

Purpose of Positive Stops

Explains that positive stops stabilize gate leaves in the closed position for security.

Step 1: Attaching Horizontal Stop Plates

Details attaching horizontal stop plates to the gate frames for the closed position.

Closed Position Stops Installation

Ground Stop for Second Gate Requirement

Notes the requirement for a ground stop post when using the automatic gate lock.

Step 2: Installing Ground Stop

Instructs on installing a low profile ground stop beneath the second gate stop plate.

Step 3: Attaching Vertical Stop Plate

Details attaching a vertical stop plate to the second gate frame to meet the ground stop.

Step 4: Returning Gates to Open Position

Instructs to return gates to open position and reattach gate operators.

Control Box & Receiver Mounting

Step 1: Control Box Mounting

Details mounting the control box at least 3 feet above ground and from AC power sources.

Step 2: Temporary Receiver Mounting

Advises temporary mounting of the receiver for range testing before permanent installation.

Receiver Mounting Best Practices

Lists factors for optimal receiver placement: line-of-sight, distance from AC, height, and surface.

Receiver Cable Guidelines

Provides guidelines on receiver cable length, splicing, conduit use, and AC wiring proximity.

Connecting Operator Power Cables

Step 1: Conduit for Second Operator Cable

Describes cutting a slot for conduit to protect the second operator's power cable.

Step 2: Routing Power Cables to Control Box

Details feeding power cables through strain reliefs into the control box.

Connecting Operator Power Cables

Connecting Master Operator Power

Instructions for connecting the master operator's power cable to the control board.

Step 3: Wiring Master Operator Terminals

Instructs on connecting stripped power cable wires to MASTER OPERATOR terminals.

Connecting Second Operator Power

Instructions for connecting the second operator's power cable to the control board.

Step 4: Wiring Second Operator Terminals

Instructs on connecting stripped power cable wires to SECOND OPERATOR terminals.

Connecting the Power Input

Power Input Important Notes

Details transformer use, wire type, splicing, and simultaneous use of transformer/solar.

Step 1: Ensure Control Box Power OFF

Instruction to turn the control box power switch OFF before connecting power input.

Step 2: Selecting Power Outlet & Layout

Guides on selecting the electrical outlet and measuring distance for wire layout.

Step 3: Laying Low Voltage Wire

Details laying low voltage wire in a trench and protecting it with conduit.

Step 4: Feeding Wires into Control Box

Instructs on feeding low voltage wires through the strain relief into the control box.

Connecting the Power Input

Step 5: Connecting Low Voltage Wire

Details stripping and connecting low voltage wire to the 18 VAC or SOLAR terminals.

Step 6: Connecting Transformer Wires

Explains stripping and attaching transformer wires to the transformer terminals.

Connecting the Battery

Step 1: Ensure Control Box Power OFF

Ensures the control box power switch is OFF before connecting the battery.

Step 2: Correct Battery Wire Connection

Crucial instruction to connect black wire to NEGATIVE and red wire to POSITIVE terminals.

Step 3: Plugging in the Transformer

Instructs to plug the transformer into the electrical outlet, recommending a surge protector.

Control Board Settings Configuration

Setting Closed Position Limit

Guides on setting the closed position limit for pull-to-open gate applications.

Setting Closed Position Limit

Step 3: Programming Closed Limit

Details programming the closed limit for master or second gate.

Step 4: Opening Gates for Programming

Instructs to press transmitter to open gates for programming.

Step 5: Closing Gates for Programming

Instructs to press transmitter to close gates for programming.

Step 6: Finalizing Closed Limit Programming

Details stopping the second gate to set its closed limit.

Control Board Settings Configuration

Step 7: Finalizing Open Limit Programming

Instructs to press transmitter to open gates and finalize programming.

Adjusting Stall Force Setting

Explains stall force sensitivity and how to adjust the potentiometer.

Understanding Stall Force Adjustment

Explains stall force sensitivity and how to adjust the potentiometer.

Setting Auto Close Time

Details how the Auto-Close Time potentiometer determines gate open duration before closing.

Configuring Auto Close Timer

Details how the Auto-Close Time potentiometer determines gate open duration before closing.

Programming Transmitter Settings

Transmitter Programming Overview

Recommends changing factory settings for safety and security. Lists compatible transmitters.

Step 1: Accessing Transmitter Switches

Instructions for removing the transmitter cover using a Phillips head screwdriver.

Step 2: Setting Transmitter DIP Switches

Guides on setting the nine transmitter DIP switches according to safety and security needs.

Step 3: Programming Control Board

Details pressing transmitter button and LEARN RMT button to store new code.

Step 4: Testing Receiver Range

Emphasizes testing receiver range before permanently installing the transmitter.

Control Board DIP Switch Settings

DIP Switch 1: Soft Start/Stop

Configures soft start/stop feature for smoother gate operation and reduced wear.

DIP Switch 2: Warning Buzzer

Enables or disables the warning buzzer for gate movement and obstructions.

DIP Switch 3: Push/Pull-to-Open

Sets the operator for push-to-open or pull-to-open gate configurations.

DIP Switch 4: Dual Operation Mode

Determines if the second gate opens simultaneously with or after the master gate.

Connecting External Accessories

General Input Connection Rules

All control inputs are dry-contact, normally open, and connected to COMMON terminal.

COM Terminal Function

Defines the circuit common terminal for all logic inputs.

CYCLE/CLOSE Terminal Function

Controls gate operation (open-stop-close-stop-open) with activation.

SAFETY Terminal Function

Activates safety features, stopping or preventing gate movement based on input.

EXIT/OPEN Terminal Function

Opens the gate or restarts auto-close timer when activated.

SHADOW LOOP Terminal Function

Monitored only when gate is fully open; prevents closing.

CLOSE EDGE Terminal Function

Stops and reverses gate when closing if an obstruction is detected.

OPEN EDGE Terminal Function

Stops and reverses gate when opening if an obstruction is detected.

Wiring Accessories Diagram

Automatic Gate Lock Wiring

Illustrates connection for an automatic gate lock accessory.

Push Button Control Wiring

Shows wiring for a push button control for simple open/close/stop operation.

Digital Keypad Wiring

Illustrates the connection for a digital keypad for property access.

Edge Sensor Wiring

Shows wiring for an edge sensor (safety device).

Photo Beams Wiring

Illustrates connection for photo beams as a non-contact entrapment protection.

Vehicle Sensor Wiring

Refers to manual for connecting a vehicle sensor for additional connections.

Connecting Other Auxiliary Devices

Provides connection details for sirens, lights, and other auxiliary devices.

AUX RLY Output Terminals

Describes the dry-contact relay output for sirens, lights, etc., with rating and behavior.

Push-To-Open Installation Guide

Public Access Safety Warning

Warns that swinging gates must not open into public access areas.

Defining Push-to-Open Gates

Explains that push-to-open gates extend outward and require a specific bracket.

Operator Installation for Push-to-Open

Provides steps for installing the operator for push-to-open configurations.

Referencing Base Installation Steps

Instructs to follow general 3000XLS installation steps from page 7.

Push-to-Open Operation Differences

Highlights differences: arm extends to open, retracts to close.

Installation State for Push-to-Open

Operator is installed while the gate is in the CLOSED POSITION (arm retracted).

Required Push-to-Open Bracket

Mandates the use of the Push-to-Open Post Pivot Bracket [R4388].

Push-to-Open Clearance Considerations

Emphasizes 2" clearance for efficient leverage and minimal pinch area.

Installing Second Push-to-Open Operator

Instructs to install the second operator in the same manner as the first.

Configure Control Board for Push-To-Open

Power OFF Before Configuration

Ensures control box power is OFF before changing DIP switch settings.

Setting DIP Switch 3 for Push-to-Open

Instructs to move DIP Switch 3 from OFF (Pull-To-Open) to ON (Push-To-Open).

Setting Open Limit (Push-To-Open)

Step 1: Gates in Closed Position

Ensures power is on and gates are in the CLOSED position for limit setting.

Step 2: Activating Arms to Open Gates

Instructs to press transmitter to activate operator arms to open the gates.

Step 3: Stopping Gates at Open Position

Details stopping the master or second gate at its open position.

Step 4: Closing Gates for Programming

Instructs to press transmitter to close gates, programming the current position.

Setting Open Limit (Push-To-Open)

Step 5: Activating Arms to Open Gates Again

Instructs to press transmitter to activate arms and open gates.

Step 6: Setting Open Limit for Second Gate

Details stopping the second gate at its open position to set the limit.

Step 7: Finalizing Open Limit Programming

Instructs to press transmitter to close gates, finalizing open limit programming.

Column Installation Guidelines

Mounting on Masonry Columns

Provides guidance for installing operators on masonry, brick, or rock columns.

Option A: Push-to-Open Configuration

Suggests push-to-open configuration for easier clearance on columns.

Option B: Re-hanging the Gate

Recommends re-hanging the gate on a post or moving it to the back corner.

Option C: Notching the Column

Describes cutting a notch in the column as a difficult solution for experienced users.

Troubleshooting Guide: Audible Feedback

Troubleshooting: 1 Short Beep on Power Up

Diagnoses normal operation or issues with fuse, battery, or connections.

Troubleshooting: 1 Short Beep on Activation

Diagnoses fuse, battery, or connection issues causing beeps on activation.

Troubleshooting: Continuous Alarm

Indicates obstruction detection, gate level issues, stall force, or safety devices.

Troubleshooting: 1 Beep w/ 10 Sec Off

Indicates low battery condition, checked via fuses or battery harness.

Troubleshooting: 1 Beep then 2 Beeps

Points to master motor terminal short or circuit board issues.

Troubleshooting: 1 Beep then 3 Beeps

Indicates second motor terminal short or circuit board issues.

Troubleshooting: 1 Beep w/ 2 Sec Off

Suggests master arm limit switch error or power cable issues.

Troubleshooting: 2 Beeps w/ 2 Sec Off

Indicates second arm limit switch error or power cable issues.

Troubleshooting: 3 Beeps w/ 2 Sec Off

Points to master arm rev counter error or power cable issues.

Troubleshooting: 4 Beeps w/ 2 Sec Off

Suggests second arm rev counter error or power cable issues.

Troubleshooting Guide: Visual Feedback

Troubleshooting: Status 1 Blink

Indicates cycle terminal short; suggests disconnecting accessories.

Troubleshooting: Status 2 Blinks

Indicates safety terminal short; suggests disconnecting accessories.

Troubleshooting: Status 3 Blinks

Indicates exit terminal short; suggests disconnecting accessories.

Troubleshooting: Status 4 Blinks

Indicates shadow terminal short; suggests disconnecting accessories.

Troubleshooting: Status 5 Blinks

Indicates close edge terminal short; suggests disconnecting accessories.

Troubleshooting: Status 6 Blinks

Indicates open edge terminal short; suggests disconnecting accessories.

Troubleshooting: RF Yellow Flickers

Indicates normal operation with remote/keypad or RF signal issues.

Troubleshooting: RF Yellow OFF

Indicates no 318 MHz RF received; checks battery, remote programming, or antenna.

Troubleshooting: Power ON Indicator

Indicates AC or solar power is present for normal operation.

Expected Voltage Readings

Provides expected voltage readings for transformer, solar panel, battery, and charging circuit.

Gate Operator Repair Service

Step 1: Utilize Troubleshooting Guide

Recommends first using the troubleshooting guide before contacting service.

Step 2: Use 24/7 Troubleshooting Wizard

Advises using the online troubleshooting wizard for assistance.

Step 3: Contact GTO Service Department

Provides contact numbers and required information for service calls.

Step 4: Obtain Return Goods Authorization (RGA)

Details assigning an RGA number for necessary repairs or replacements.

Step 5: Shipping Equipment for Repair

Instructions for securely packing and shipping equipment with RGA number.

Important Shipping Notes

Specifies that products without RGA or returned freight collect will not be accepted.

Available Accessories Overview

Powering Accessories

Details accessories related to powering the gate operator system.

Low Voltage Wire Accessory

Describes the 16 gauge dual conductor wire for connecting components.

Solar Panel Kits Accessory

Details solar panel kits for maintaining battery charge when AC power is distant.

Additional/Replacement Battery Accessory

Provides additional battery power or serves as a replacement for the existing battery.

Vehicle Entry & Exit Accessories

Lists accessories for controlling vehicle access and exit.

Transmitter Accessories

Lists single, dual, and three-button transmitters for operating gate operators.

Universal Receiver Accessory

Allows one remote to activate gate operator and garage door opener.

Digital Keypad Accessory

Enables property access via identification codes, programmable up to 25 codes.

Available Accessories Overview

Wireless Entry Intercom Accessory

Provides secure gate entrances and controlled access with audio/visual features.

Gooseneck Pedestal Accessory

Designed for mounting keypads, intercoms, and other access control devices.

Hands-Free Entry & Exit Accessories

Accessories for automatic gate activation based on vehicle presence.

Driveway Vehicle Sensor Accessory

Activates gate operator hands-free when a vehicle exits property.

Wireless Vehicle Sensor Accessory

Automatically activates gate operator hands-free when a vehicle exits.

Locking & Security Accessories

Accessories designed to enhance gate security and stability.

Automatic Gate Lock Accessory

Locks and unlocks automatically for security, ideal for high wind conditions.

Bulldog Pedestrian Gate Lock Accessory

Secures horizontal pedestrian gates, ideal for pools and schools.

Wireless Driveway Alarm Accessory

Alerts of vehicles entering driveway with a chime signal.

Available Accessories Overview

Additional Accessories

Lists various additional accessories for gate operation and safety.

Photo Beams Accessory

Provides primary 'through beam' photo beam for non-contact entrapment protection.

Pin Lock Accessory

Used as a substitute for clevis pin to prevent operator theft.

Push Button Control Accessory

Wired for simple open/close/stop operation up to 1000 ft. away.

Replacement Transformer Accessory

Standard 18 volt, 2200 mA AC transformer for maintaining battery charge.

Gate Grounding Kit Accessory

Reduces risk of electronic equipment damage from lightning strikes.

Hardware Accessories

Details hardware components and brackets for installation.

Push To Open Bracket Accessory

Required for push-to-open gates; order two for dual swing gates.

Column Mount Lock Receiver Accessory

Used with automatic or pedestrian gate locks for brick columns or limited space.

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