Handicare Trophy - Console

Service instructions | 33Trophy
5.4.1 Console
Replacing the throttle for original electronics (ID-no < QT02400)
Preparation
• Switch off the scooter with the ignition key.
• Disconnect the batteries.
Instructions
The following operations are required to replace throttle:
Unscrew the gas throttle:
Note! Suitable work area required!
• Remove the console panel (1) (4 screws) and
disconnect the console panel harnesses.
• Remove the tiller PCB (3) (3 screws).
• Remove the front tiller cover (5) (4 screws) from the
steering column
• Remove the ty-rap which functions as a pull relief for
the wiring.
• Remove the screws (6) from the throttle levers (7). Take
the throttle levers out the steering wheel.
• Guide the steering harness from the console. The tiller
PCB should be lifted to do this. Never pull on a throttle
lever or on a connector. This can result in serious
product faults.
• Disconnecting the gas throttle connector requires
precise handling. For the best result use a small fl at
screw driver. Push the tip of the screwdriver under the
foremost (longest) lip and gently pull the connectors.
The connectors will come loose and the gas throttle can
be removed.
Mounting the gas throttle:
• Assemble the two included white plastic bushes (7) in
combination with the two mounting screws (6).
• Attach the connector of the gas throttle to the connector
of steer harness.
• Guide the cable steer harness gently in the steer
towards the console. Guide the harness from the
console. Make sure the gas throttle connector is
positioned inside the steering wheel metalwork. The gas
throttle can be assembled.
• Assemble the gas throttle (7 and 6)
Warning! Assembly of the screws until the black
steering wheel material starts to deform. Afterwards
the gas throttle must be checked on normal freedom
of movement. This can be checked by moving the gas
throttle to reverse and to forward direction. The gas
throttle must return by itself to its middle position. The
gas throttle should not stick! If the gas throttle sticks,
loosen the screws a few turns, until sticking of the gas
throttle disappears. If the problem still exists, please
contact service department of Handicare.
• Assemble the tiller pcb (3). (3 screws)
Note! Place the gas throttle harnesses in the outermost
corners of the console. Make sure that no harness is
visible through the middle hole of the PCB. (This is the
space for the speed switch on the console panel.)
• Assemble the console panel (1) (4 screws). Connect the
console panel harnesses. The harness from the speed
switch should be routed underneath the tiller PCB.
• Assemble the pull relief with the supplied ty-rap to the
steering column.
• Assemble the tiller cover (5) (4 screws)
• Connect the batteries.
• Turn the scooter on and test the gas throttles. If in doubt,
always contact the service department of Handicare
Relevant article numbers
• 9007083 Foot throttle Advanced electronics
• 1008730 4,8x19 self tapping screw
Tools used
• Allen key, 3 mm
• Metal drill, 6 mm
• Drill
• Screwdriver, crosshead
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