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Honda BF15D User Manual

Honda BF15D
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BF15D.BFZOD
Paper
Book
Part
No.
66ZYOOO
PREFACE
This manual covers the construction, function and ser-
vicing procedures of the Honda BF15D, BF20D
Outboard Motors.
All information contained in this manual is based on the
latest product information available at the time of print-
ing. We reserve the right to make changes at anytime
without notice.
No part of this publication may be reproduced, stored in
a retrieval system, or transmitted, in any form, by any
means, electronic, mechanical, photocopying, record-
ing, or otherwise, without prior written permission of the
publisher. This includes text, figures, and tables.
As you read this manual, you will find information that is
preceded by alNOTlcE symbol. The purpose of this mes-
sage is to help prevent damage to the outboard motor,
other property, or the environment.
SAFETY MESSAGES
Your safety, and the safety of others, are very impor-
tant. To help you make informed decisions, we have
provided safety messages and other safety information
throughout this manual. Of course, it is not practical or
possible to warn you about all the hazards associated
with servicing these outboard motors. You must use
your own good judgment.
You will find important safety information in a variety of
forms, including:
Safety Messages
--
preceded by a safety alert
A
symbol and one of three signal words, DANGER,
WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
!
1.
You CAN be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You
CAN be HURT if you don't follow
instructions.
CONTENTS
SPECIFICATIONS
SERVICE INFORMATION
MAINTENANCE
PROPELLEWGEAR
CASElEXTENSION CASE
ENGINE COVERS
FUEL SYSTEM
RECOIL STARTER
ENG
I
N E
R
EM OVA
LA
NSTALLATION
FLYWHEEMIMING BELT
CYLINDER HEADNALVESIOIL PUMP
CRAN KCASWCRAN KSH AFT/PISTON
OIL CASElSTERN
BRACKETBWIVEL
CASE
SHIFT MECHANISM
STEERING ROD/REMOTE CONTROL BOX
TILLER HANDLE
Instructions
--
how to service this outboard motor
ELECTRICAL
EQUIPMENT
correctly and safely.
WIRING DIAGRAMS
Honda Motor Co., Ltd
Service Publication Office
Date of Issue: July 2002
0
Honda Motor Co., Ltd.

Table of Contents

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Honda BF15D Specifications

General IconGeneral
Displacement350 cc (21.4 cubic inches)
HP Rating15 HP
Fuel Delivery1 Carburetor
Ignition SystemDigital CDI
Cooling SystemWater Cooled
Gear Ratio2.08:1
LubricationWet Sump
Gear ShiftF-N-R
Engine Type4-stroke
Full Throttle RPM Range5000 - 6000 rpm
Starting SystemManual
ExhaustThrough Propeller
Fuel Tank CapacityExternal tank
Oil Capacity1.1 L
FuelUnleaded Gasoline
Shaft Length15 inches

Summary

Preface and Safety Messages

Safety Messages and Signal Words

Information about safety messages and signal words like DANGER, WARNING, CAUTION.

1. SPECIFICATIONS

Dimensions and Weights

Details on various models' dimensions and weights.

Engine Specifications

Covers engine specifications like displacement, horsepower, fuel, cooling, lubrication, etc.

Lower Unit Specifications

Details about clutch, gear ratio, propeller specifications, and rotating direction.

2. SERVICE INFORMATION

Symbols Used in This Manual

Explains common symbols used throughout the manual.

Serial Number Locations

Shows locations for frame and engine serial numbers for reference.

Maintenance Standards

Lists standard maintenance specifications and service limits for various parts.

Torque Values

Specifies torque values for various fasteners.

Special Tools

Lists essential tools required for specific procedures.

Troubleshooting

Provides guidance for diagnosing and resolving common operational issues.

3. MAINTENANCE

Maintenance Schedule and Engine Oil Service

Outlines the maintenance schedule and procedures for engine oil checks and changes.

Filters, Fuel System, and Spark Plug Service

Covers maintenance for oil filter, gear case oil, spark plugs, fuel filter, and fuel system components.

Engine Internal Systems Service

Covers valve clearance, carburetor, throttle linkage, timing belt, and crankcase breather maintenance.

4. PROPELLER, GEAR CASE, AND EXTENSION CASE

Gear Case Assembly Service

Procedures for removing, installing, and assembling the gear case.

Propeller Shaft Holder Service

Procedures for servicing the propeller shaft holder, including bearing and seal replacement.

Water Pump Service

Procedures for disassembling, inspecting, and assembling the water pump.

Vertical Shaft and Bevel Gear Service

Procedures for servicing the vertical shaft, bevel gears, and related bearings and shims.

5. ENGINE COVERS

Engine Cover Service

Procedures for removing and reinstalling the main engine cover.

Left Engine Under Cover Service

Procedures for removing and installing the left engine under cover.

Right Engine Under Cover Service

Procedures for removing and installing the right engine under cover.

6. FUEL SYSTEM

Carburetor and Silencer Service

Covers service for the carburetor, silencer, and related components.

Fuel Delivery System Maintenance

Covers maintenance of the fuel pump, fuel filter, fuel tubes, and fuel tank.

Choke Cable Service

Procedures for removing, inspecting, and reassembling the choke cable.

7. RECOIL STARTER

Neutral Start Cable Service

Procedures for removing, installing, and adjusting the neutral start cable.

Recoil Starter Assembly Service

Covers removal, disassembly, inspection, assembly, and installation of the recoil starter.

Starter Case B Service

Procedures for removing and installing the starter case B.

8. ENGINE REMOVAL/INSTALLATION

Engine Removal Procedure

Detailed steps for removing the engine from the outboard motor.

Engine Installation Procedure

Detailed steps for installing the engine onto the outboard motor.

9. FLYWHEEL AND TIMING BELT

Flywheel and Coils Service

Procedures for removing, inspecting, and installing the flywheel and coils.

Timing Belt and Pulleys Service

Procedures for removing, inspecting, and installing the timing belt and pulleys.

10. CYLINDER HEAD, VALVES, AND OIL PUMP

Cylinder Head and Valve Service

Covers cylinder head removal, disassembly, assembly, installation, and valve/seat/guide service.

Oil Pump Service

Covers disassembly, inspection, assembly, and installation of the oil pump.

11. CRANKCASE, CRANKSHAFT, AND PISTONS

Piston Service

Covers removal, disassembly, assembly, and installation of pistons and rings.

Crankshaft and Cylinder Block Service

Covers disassembly, inspection, assembly, and installation of the crankshaft and cylinder block.

12. OIL CASE, STERN BRACKET, AND SWIVEL CASE

Oil Case and Mount Frame Service

Covers service for the oil case, mount frame, and friction adjusting lever.

Stern Bracket Service

Procedures for removing and installing the stern bracket for different tilt types.

Swivel Case Service

Procedures for disassembling and reassembling the swivel case and its components.

Power Tilt and Gas Assisted Tilt Systems Service

Covers service for power tilt and gas assisted tilt assemblies.

13. SHIFT LINKAGE

Shift Arm and Throttle Arm Service

Procedures for removing and installing the shift/throttle arm assembly for remote control type.

Shift Lever and Shaft Service

Covers removal and installation of the shift lever and shift shaft.

14. STEERING ROD AND REMOTE CONTROL BOX

Steering Rod and Remote Control Cables Service

Covers removal/installation of the steering rod and remote control cables.

Remote Control Box and Wire Harness Service

Covers service for the remote control box and its wire harness.

15. TILLER HANDLE

Power Tilt Switch Service

Covers removal, inspection, and replacement of the power tilt switch.

Tiller Handle and Throttle Grip Service

Covers removal and installation of the tiller handle bracket and throttle grip.

Starter and Emergency Stop Switch Service

Covers inspection and replacement of the starter and emergency stop switches.

16. ELECTRICAL EQUIPMENT

Starter Motor and Cable Service

Procedures for removing, disassembling, inspecting, assembling, and installing the starter motor and cable.

Ignition System Service

Covers service for the ignition control module and ignition coil.

Charging and Neutral Switch Systems Service

Covers service for charge wire, neutral switch, and regulator/rectifier.

17. WIRING DIAGRAMS

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