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TABLE OF CONTENTS
SECTION 0 - SAFETY INSTRUCTIONS
SUMMARY .......................................................................................................................................0.1
BASIC RULES ..................................................................................................................................0.3
RESPONSIBILITIES OF THE OWNER ............................................................................................0.3
RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL ...........................0.4
SAFETY HAZARD LABELS .............................................................................................................0.6
SECTION 1 - INSTALLATION
SAFETY PRECAUTIONS .................................................................................................................1.1
LIFTING INSTRUCTION ..................................................................................................................1.2
FOUNDATION, LEVELLING AND ANCHORING .............................................................................1.3
WIRING CONNECTIONS .................................................................................................................1.4
EARTH GROUNDING PROCEDURE ..............................................................................................1.5
HYDRAULIC OIL ..............................................................................................................................1.5
CUTTING FLUID ..............................................................................................................................1.5
HEAD HEIGHT CHECK ...................................................................................................................1.6
SECTION 2 - OPERATING INSTRUCTIONS
BLADE BASICS................................................................................................................................2.1
VARIABLE SPEED CONTROL.........................................................................................................2.1
THE CONTROL PANEL ...................................................................................................................2.1
MANUAL OPERATION .....................................................................................................................2.1
HMI PANEL.......................................................................................................................................2.2
CONTROL SYSTEM, MITSUBISHI PLC 500 ...................................................................................2.4
OPERATION OVERVIEW ................................................................................................................2.4
PLC CONTROL DESCRIPTION ......................................................................................................2.5
FUNCTION BUTTON DESCRIPTION ..............................................................................................2.6
ONE CUT MODE ..............................................................................................................................2.8
KERF CORRECTION FOR ANGLE CUTTING (MANUAL MODE & ONE CUT MODE) ............................2.8
AUTOMATIC OPERATION ...............................................................................................................2.9
PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE ..................................2.9
WORKING WITH A QUEUE ............................................................................................................2.11
SHUTTLE EMERGENCY STOP .....................................................................................................2.12
HYDRAULIC FEED CONTROL .......................................................................................................2.12
CUTTING PARAMETERS CHART ..................................................................................................2.13
COOLANT FLOW ............................................................................................................................2.19
HEAD UP AND DOWN LIMIT SETTING .........................................................................................2.19
SECTION 3: MAINTENANCE & TROUBLESHOOTING
SAFETY DURING MAINTENANCE AND TROUBLESHOOTING ....................................................3.1
LOCK OUT PROCEDURE ...............................................................................................................3.1
RESTORING MACHINE TO USE ....................................................................................................3.2
BLADE CHANGE MODE PROCEDURE ..........................................................................................3.2
BLADE REMOVAL............................................................................................................................3.3
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