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ID Technology 252 - Page 158

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Model 252
Label Printer/Applicator
Operators/Technical Manual
42
Figure 28: Risk Assessment
Task
Hazard Category
Hazard
Cause/Failure Mode
Severity
Probability
Risk
Level
Reduce Risk
Severity
Probability
Risk
Level
Normal
Operation
Electrical /
Electronic
Unexpected Start Up /
Motion
Production line running
without operator
knowledge
Minor
Unlikely
Negligible
Minor
Unlikely
Negligible
Normal
Operation
Ergonomics /
Human Factors
Unfamiliarity with
Hazards and Risks
Minor
Unlikely
Negligible
Operator training, manuals,
warnings on machine.
Minor
Unlikely
Negligible
Normal
Operation Mechanical
Pinch Point -
Extension
User placing hand
between machine and
target Moderate Unlikely
Low
Warnings on machine and in
manual Moderate Unlikely
Low
Normal
Operation Mechanical
Pinch Point -
Retraction
User placing hand
between machine and
target
Moderate Unlikely Low
Warnings on machine and in
manual Moderate Unlikely
Low
Load / Unload
Materials
Ergonomics /
Human Factors
Lifting / Bending /
Twisting
Weight of customer
media. Minor Unlikely Negligible Minor Unlikely Negligible
Load / Unload
Materials
Ergonomics /
Human Factors
Language / Cultural
Difficulties Minor Unlikely Negligible Icon Based where possible Minor Unlikely Negligible
Load / Unload
Materials Mechanical
Pinch Point -
Extension
User placing hand
between machine and
target
Moderate Likely Medium
Lock Out Tag Out Pneumatics.
Warnings in manual Minor Remote Negligible
Load / Unload
Materials Mechanical
Pinch Point -
Retraction
User placing hand
between machine and
target Moderate Likely
Medium
Lock Out Tag Out Pneumatics.
Warnings in manual Minor Remote Negligible
Clear Jams
Electrical /
Electronic
Unexpected Start Up /
Motion
Procedure done while
unit active Moderate Likely
Medium
Lock Out Tag Out. Warnings on
machine and in manual Minor Remote Negligible
Clear Jams
Ergonomics /
Human Factors
Language / Cultural
Difficulties Minor Unlikely Negligible Icon Based where possible Minor Unlikely Negligible
Clear Jams
Mechanical
Pinch Point -
Extension
User placing hand
between machine and
target
Moderate
Likely
Medium
Lock Out Tag Out Pneumatics.
Warnings in manual
Minor
Remote
Negligible
Clear Jams
Mechanical
Pinch Point -
Retraction
User placing hand
between machine and
target
Moderate
Likely
Medium
Lock Out Tag Out Pneumatics.
Warnings in manual
Minor
Remote
Negligible
Minor
adjustments to
machine
Electrical /
Electronic
Unexpected Start Up /
Motion
Operator unfamiliar with
operation of controls Moderate Unlikely
Low Operator training & manuals. Moderate Unlikely Low
Minor
adjustments to Mechanical
Pinch Point -
Extension
User placing hand
between machine and Moderate Unlikely Low
Warnings on machine and in
manual Moderate Unlikely Low

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