Idex HALE SmartCAFS - Smartcafs Mixing Manifold; A ) Volute Style Pump

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©HALE PRODUCTS, INC. Our policy is one of continuous development. We therefore

reserve the right to amend specifications without notice or obligation.

SMARTCAFS MIXING MANIFOLD

(a) Volute Style Pump

Figure 3: DSD CAFS Mixing Manifold

Air injection

point

Foam Double

Check Valve

Foam injection

Flow sensor

ARC (Air Ratio Control) Valve

Water inlet

Mixing insert

Foam Solution outlet

outlet

Drain

CAFS outlet

Main Page

Revision Record2
- Table of Contents3
T.o.C7
Introduction7
Environmental Protection7
Safety - Relevant Data8
- Maintenance8
- Training8
- Noise9
- Gauges9
- Clutch Engagement9
General Data10
- Compressor10
- Pump10
- Cooling System10
- Foam Proportioning System 3.3 - Class Aandb Foam Compatible10
- Foam Proportioning System 5.0 - Class Aandb Foam Compatible10
- Foam Proportioning System 6.5 - Class Aandb Foam Compatible10
- Foam Proportioning System Dual 6.5 - Class Aandb Foam Compatible10
Lubricants11
- Compressor System11
- Pump Gearbox11
- Clutch Housing11
Maximum Input Rpm11
Model Identification System12
Recommended Foam Agents13
Major Components and Controls14
- General Arrangement14
- Smartcafs Mixing Manifold15
- Foam Unit 3.3, 5.0, 6.5 Foam Pump Component Group17
- Control Panel - Smartcafs18
- Component Panel Cut-Out Dimensions18
System Overview19
- Safety Interlocks Are Provided to Ensure that19
- Compressor19
- Oil Cooler19
- Separator Tank19
- Manifold20
- Foam Unit - Foam Proportioning System20
- Foam Unit 3.3, 5.0, 6.5 System - Remote Mounted21
- Foam Unit Dimensions22
Installation and Initial Set-Up24
- Lifting Points24
- Strap Lift Points24
Drive Line25
- Pump Clearance27
- Panel Strainer28
- Compressor Connections29
- Compressor Oil Service Access30
- Fluid Drain Points31
- Water Drain - Volute Style32
- Water Drain - Q-Series33
System Oil Fill34
- Oil Filling Points34
- Adding Oil34
- Gearbox34
  - Gearbox Oil Filling and Checking34
- Oil Separator Tank35
  - Separator Tank for Compressor Oil36
- Hot-Shift Clutch Housing37
  - Clutch Fluid Filling & Checking37
Schematics38
- Plumbing Connections - Dsd38
- Plumbing Connections - Q-Series40
- Smartcafs200 Interconnection Diagram - Dsd42
- Smartcafs200 Interconnection Diagram - Q-Series43
- Smartcafs200 Interconnection Diagram - All Units44
Foam Tank Low Level Sensor45
Additional Installation Points45
- Foam Tank to Foam Pump45
Vehicle Design Considerations46
Commissioning / Start-Up Procedure47
- Optional Tank Selection for Foam Unit 3.3/5.0/6.548
- Optional Multi-Display Setup/Operation49
  - A ) Setup49
  - B ) Operation50
General Operation51
- Preset Screen (Start Screen)51
- Operating Screen52
Foam/Cafs Operation56
- Engage the Pump56
- Start Foam/Cafs Operation by Selecting a Preset (or Manual)56
- Increase Engine Speed for Desired Water Pressure57
- Selecting a New Preset57
- Modify the Current Operating Parameters57
- Disengaging the Compressor Clutch58
- Overheat Shut down59
- Flushing59
Optional Water Auto-Fill Operation60
- System Layout60
- Components60
- Enabling Auto-Fill61
- Start/Stop Automatic Auto-Fill61
- Manually Open the Auto-Fill Valve62
- Setting the Desired Tank Level for Auto-Fill62
Menus63
- System Menu63
- Setting the System Time63
- User Menu64
- Oem Menu65
Calibrations67
- Water Flow Calibration (Standard)67
- Water Flow Calibration (Direct)70
- Foam Flow Calibration70
Configuration73
- Preset Configuration (Standard)73
- Preset Configuration (Live)74
On-Screen Warnings and Information75
Maintenance Minder76
Routine Maintenance78
- Air Compressor Moisture Drain79
- Oil and Oil Filter80
- Cooling Water Strainer81
- Air Cleaner Element81
Compressor Belt Maintenance82
- Remove Belt Guard82
- Checking Belt Tension83
- Adjusting Belt Tension84
Hot Shift Clutch Maintenance85
- Changing Clutch Oil85
Maintenance Schedule for Smartcafs86
Maintenance Operations Pump - Smartcafs87
- Cafs Mixing Manifold - Greasing Ball Valve87
- Lubricants87
- Vacuum Test Pump Manifold88
- Pressure Test - Performed Without Pump Running88
- Cafs - Setting the Air Balance Control Valves89
  - Symptoms of Improper Adjustment89
  - Functionally Test Smart Cafs Air Pressure /Water Pressure & Adjust Match89
- Cafs - Hot Shift Clutch Engagement91
  - The Hot Shift Clutch Is Engaged When the Cafs Switch Is Activated91
  - Setting the Hot Shift Clutch Engagement91
Recommended Spares Kit for Service92
Hale Pump Illustrated Parts List92
Compressor Illustrated Parts List92
Foam Unit Illustrated Parts List92
Parts List93
- Major Assemblies93
- Smartcafs200 Wiring Harness95
- Thermal Relief Valve97
- Parts List - Suction Manifold98
- Parts List - Discharge Manifold99
- Parts List - Belt Guard & Cafs Mixing Manifold100
- Parts List - Oil Filter & Strainer101
- Parts List - Compressor102
- Parts List - Separator, Oil Reservoir104
Quick Reference Guide/Troubleshooting107
- Air Injection/Control107
- Compressor Operation110
- Cafs Operation114
Limited Warranty116

Idex HALE SmartCAFS - Smartcafs Mixing Manifold; A ) Volute Style Pump

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