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©HALE PRODUCTS, INC. Our policy is one of continuous development. We therefore
reserve the right to amend specifications without notice or obligation.
FOAM UNIT 3.3, 5.0, 6.5 SYSTEM – REMOTE MOUNTED ........................................................................ 21
FOAM UNIT DIMENSIONS ..................................................................................................................... 22
INSTALLATION AND INITIAL SET-UP ....................................................................................... 24
LIFTING POINTS ................................................................................................................................. 24
STRAP LIFT POINTS ............................................................................................................................ 24
DRIVE LINE ................................................................................................................................. 25
PUMP CLEARANCE ............................................................................................................................. 27
PANEL STRAINER ............................................................................................................................... 28
COMPRESSOR CONNECTIONS ............................................................................................................. 29
COMPRESSOR OIL SERVICE ACCESS ................................................................................................... 30
FLUID DRAIN POINTS .......................................................................................................................... 31
WATER DRAIN – VOLUTE STYLE.......................................................................................................... 32
WATER DRAIN – Q-SERIES ................................................................................................................. 33
SYSTEM OIL FILL ....................................................................................................................... 34
OIL FILLING POINTS ........................................................................................................................... 34
ADDING OIL ....................................................................................................................................... 34
GEARBOX .......................................................................................................................................... 34
GEARBOX OIL FILLING AND CHECKING.................................................................................................................. 34
OIL SEPARATOR TANK........................................................................................................................ 35
SEPARATOR TANK FOR COMPRESSOR OIL ....................................................................................................................... 36
HOT-SHIFT CLUTCH HOUSING ............................................................................................................ 37
CLUTCH FLUID FILLING & CHECKING ..................................................................................................................... 37
SCHEMATICS .............................................................................................................................. 38
PLUMBING CONNECTIONS – DSD ........................................................................................................ 38
PLUMBING CONNECTIONS – Q-SERIES .................................................................................................. 40
SMARTCAFS200 INTERCONNECTION DIAGRAM – DSD ........................................................................ 42
SMARTCAFS200 INTERCONNECTION DIAGRAM – Q-SERIES ................................................................. 43
SMARTCAFS200 INTERCONNECTION DIAGRAM – ALL UNITS ................................................................. 44
FOAM TANK LOW LEVEL SENSOR .......................................................................................... 45
ADDITIONAL INSTALLATION POINTS ...................................................................................... 45
FOAM TANK TO FOAM PUMP ............................................................................................................... 45
VEHICLE DESIGN CONSIDERATIONS ...................................................................................... 46
COMMISSIONING / START-UP PROCEDURE ........................................................................... 47
OPTIONAL TANK SELECTION FOR FOAM UNIT 3.3/5.0/6.5 ...................................................................... 48
OPTIONAL MULTI-DISPLAY SETUP/OPERATION ....................................................................................... 49
(A) SETUP ................................................................................................................................................................... 49
(B) OPERATION ........................................................................................................................................................... 50
GENERAL OPERATION .............................................................................................................. 51
PRESET SCREEN (START SCREEN) ....................................................................................................... 51
(C) PRESET BUTTONS .................................................................................................................................................. 51
(D) WATER FLOW DISPLAY ............................................................................................................................................ 52
(E) HOME BUTTON ....................................................................................................................................................... 52
(F) MENU BUTTON ....................................................................................................................................................... 52
OPERATING SCREEN .......................................................................................................................... 52
(G) WATER FLOW DISPLAY ....................................................................................................................................... 52
(H) FOAM FLOW CAPACITY ............................................................................................................................................ 52
(I) FOAM PERCENTAGE INDICATOR ............................................................................................................................... 53