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Inovance MD520 Series - User Manual

Inovance MD520 Series
258 pages
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Table of Contents

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Questions and Answers

  • S
    Sherry KellyAug 17, 2025
    What to do if data cannot be written/read from Inovance MD520 DC Drives?
    • S
      Susan PhillipsAug 18, 2025
      If data cannot be written into or read from the Inovance DC Drives after a successful connection, verify the accuracy of the operated address. For instance, with I and Q addresses at 520-531, PZD1 and PZD2 data are stored in QW520 and QW522, respectively (use PQW for S7-300/S7-400 PLCs). When using SFC15, ensure RET_VAL is 0 to avoid invocation errors.
  • K
    Kevin HicksAug 20, 2025
    Why does Inovance MD520 DC Drives report ERR164 after communication is established?
    • A
      Andrea BauerAug 20, 2025
      If, after establishing communication with Inovance DC Drives, error ERR164 arises and cannot be cleared, ensure that the high-order 8 bits of the PZD1 data (QW data) written into the AC drive are set to 0 within the PLC program. If they are not 0, modify them accordingly.
  • J
    Jill DiazAug 22, 2025
    What to do if PZD1 or PZD2 cannot be written/read in Inovance MD520 DC Drives?
    • T
      Tristan GarciaAug 22, 2025
      If you're experiencing issues writing or reading PZD1 or PZD2 data on your Inovance DC Drives after a successful connection, make sure that F0-02 is set to 2 and F0-03 is set to 9. Also, check that the command reference falls between 1 and 7 (not bit), or the frequency reference is between –F0-10 and +F0-10. Finally, verify that FE-00 is set to U3-17 and FE-01 is set to U3-16; if not, correct manually or restore factory settings.
  • H
    Heather ReeseAug 26, 2025
    What to do if there is no display upon power-on of Inovance MD520 DC Drives?
    • A
      Alan CooperAug 26, 2025
      If there is no display upon power-on with your Inovance DC Drive, first, check the power supply to ensure the drive is properly connected to the grid and the grid voltage is adequate. Next, verify the 24 V and 10 V output voltages on the control board to see if the switched-mode power supply (SMPS) is faulty. Also, ensure the control board is correctly connected to the driver board and operating panel by re-connecting the 8-pin and 40-pin flat cables. If problems persist, it may indicate damage to the pre-charge resistor.
  • M
    Michael JohnsonAug 27, 2025
    What to do if Inovance MD520 earth leakage circuit breaker trips during operation?
    • X
      xbrownAug 28, 2025
      If the earth leakage circuit breaker trips during operation, it might be due to poor anti-interference performance. Consider using an earth leakage circuit breaker from a recommended manufacturer. For a single AC drive, tighten the EMC screw. For multiple AC drives, disconnect the optional EMC grounding screw. You could also install a simple filter on the input side of the AC drive, wind the LN/RST cable on a ferrite core near the earth leakage circuit breaker, use an earth leakage circuit breaker with greater rated operating current, reduce the carrier frequency while ensuring performance, or use shorter motor cables.
  • V
    Vanessa Taylor DDSAug 30, 2025
    Why does Inovance MD520 DC Drives earth leakage circuit breaker trip upon power-on?
    • L
      longsarahAug 30, 2025
      If the earth leakage circuit breaker trips when you power on your Inovance DC Drives, it's likely due to poor anti-interference performance of the earth leakage circuit breaker. You can try the following: * Use an earth leakage circuit breaker from a recommended manufacturer. * Use an earth leakage circuit breaker with a greater rated operating current. * Move the unbalanced load to the front end of the earth leakage circuit breaker. * Remove the EMC screw or disconnect the grounding terminal of the external EMC filter to reduce the capacitance of the input end to the ground.
  • M
    Mary MckenzieSep 1, 2025
    How to prevent high-speed pulse interference in Inovance MD520 control circuit?
    • T
      Taylor SchmidtSep 2, 2025
      To prevent high-speed pulse interference in your Inovance DC Drives control circuit, consider these steps: * Use a shielded twisted-pair cable and ground it at both ends. * Connect the motor enclosure to the PE terminal of the AC drive. * Connect the PE terminal of the AC drive to the PE terminal of the grid. * Add an equipotential bonding grounding wire between the host controller and the AC drive. * Separate the signal cable from the power cable by a distance of at least 30 cm. * Add a ferrite clamp to the signal cable, or wind the signal cable on a magnetic ring for one to two turns. * Wind the output U/V/W cables of the AC drive on a magnetic ring for two to four turns. * Use a shielded power cable and ensure that the shield is well- grounded.
  • C
    Craig FloresSep 6, 2025
    What causes encoder feedback signal errors in Inovance MD520 DC Drives, and how can I fix it?
    • N
      Nicole PayneSep 6, 2025
      To address encoder feedback signal errors in Inovance DC Drives: * Route the encoder cable and power cable in different cable ducts. * When the AC drive is far away from the motor, disconnect the grounding (PE) terminal from the encoder shield on the AC drive side. * Add a magnetic ring or ferrite clamp for the encoder signal cable close to the AC drive. * Wind the output U/V/W cables of the AC drive on a magnetic ring for two to four turns. * Use a shielded power cable and ensure that the shield is well- grounded.
  • P
    Patricia BowmanSep 12, 2025
    How to minimize common I/O signal interference in Inovance MD520 DC Drives?
    • P
      Patrick DavilaSep 12, 2025
      To minimize common I/O signal interference in Inovance DC Drives, implement these measures: * Use shielded cables as the I/O signal cables, with the shield connected to the PE terminal. * Reliably connect the PE terminal of the motor to the PE terminal of the AC drive. * Connect the PE terminal of the AC drive to the PE terminal of the grid. * Add an equipotential bonding grounding wire between the host controller and the AC drive. * Wind the output U/V/W cables of the AC drive on a magnetic ring for two to four turns.
  • G
    George CunninghamSep 14, 2025
    How to suppress leakage current in Inovance MD520?
    • B
      Brittany ParkerSep 14, 2025
      To suppress leakage current in Inovance DC Drives, you can: * Increase the rated operating current of the circuit breaker. * Replace the circuit breaker with a new one with high-frequency suppression. * Reduce the carrier frequency. * Shorten the output drive cable. * Install a current leakage suppression device. * Use a circuit breaker from recommended manufacturers such as Chint Electric and Schneider.

Summary

Safety Precautions

Safety Disclaimer and Definitions

Provides disclaimer and definitions for safety levels and warnings.

Unpacking and Acceptance Procedures

Guidelines for inspecting the product upon arrival and during unpacking.

Storage and Transportation Guidelines

Safe practices for storing and transporting the product to prevent damage.

Installation Safety

Critical safety measures for installing the AC drive and its components.

Wiring Safety

Essential safety instructions for performing electrical wiring of the AC drive.

Operation and Maintenance Safety

Critical safety guidelines for operating, maintaining, and repairing the AC drive.

Disposal and Safety Signs

Information on proper product disposal and adherence to safety signage.

Parameter Communication Addresses

Parameter Data and Groups

Details on parameter data organization into groups F, A, B, C, H and their addresses.

Modbus Communication Addresses

Specific communication addresses for Modbus protocol parameters, including data descriptions.

RAM Addresses for Parameters

Mapping of parameter groups to RAM addresses for efficient communication access.

List of Communication Protocols

Supported Protocols and Hardware

Overview of supported communication protocols and their corresponding hardware modules.

Modbus Communication

Introduction, Networking, and Interfaces

Overview of Modbus communication, networking, interfaces, and RS485 topology.

RS485 Wiring, Transmission, and Data Frames

Details on RS485 wiring, transmission modes, and data frame structures for Modbus.

Modbus Parameters and Configurations

Key parameters and configuration steps for Modbus communication with H5U/AM600 controllers.

Common Modbus Problems and Solutions

Troubleshooting common issues encountered during Modbus communication setup and operation.

CANopen & CANlink Communication

Introduction, Protocols, and Object Dictionary

Overview of CANopen/CANlink protocols, features, communication model, and object dictionary.

Networking, Interfaces, and Data Mapping

Details on CAN bus topology, interfaces, transmission, and data mapping for CANopen.

SDO;PDO Instances and Configurations

Examples of SDO/PDO operations and configuration steps for CANopen/CANlink with controllers.

Communication Faults and Diagnosis

Troubleshooting common faults and issues related to CAN communication.

PROFINET Communication

Introduction and Installation

Overview of PROFINET communication, its introduction, and card installation procedures.

Interface, Topology, and Data Formats

Description of PROFINET interfaces, network topologies, and data transmission formats.

PZD Data and Communication Parameters

Details on PZD data for communication and related parameters for AC drive configuration.

Slave Configuration on S7-1200 Master

Step-by-step guide for configuring PROFINET slaves on an S7-1200 master using TIA Portal.

MRP Function and Fault Diagnosis

Configuration of MRP function and troubleshooting of common PROFINET communication faults.

EtherCAT Communication

Introduction and Installation

Overview of EtherCAT communication card, its introduction, and installation process.

Interface, Topology, and PDO Data

Description of EtherCAT interfaces, network topology, and PDO data structure.

Communication Configurations with Controllers

Configuration examples for controlling MD520 with Omron, H5U, AM600, and Beckhoff controllers.

EtherCAT Fault Diagnosis and Troubleshooting

Troubleshooting common faults and issues related to EtherCAT card communication.

PROFIBUS DP Communication

Introduction and Installation

Overview of PROFIBUS DP communication, its introduction, and card installation.

Interface, Topology, and Protocol

Details on PROFIBUS DP interfaces, DIP switch settings, network topology, and protocol description.

PZD Data and Related Parameters

Explanation of PZD data formats and related parameters for PROFIBUS DP communication.

Slave Configuration on S7-300;S7-1200 Master

Step-by-step guide for configuring PROFIBUS slaves on S7-300 and S7-1200 masters.

Periodic Operations and Fault Diagnosis

Performing periodic read/write operations and obtaining diagnosis information for PROFIBUS DP.

MD-SI-DP1 Communication

Introduction and Installation

Overview of MD-SI-DP1 communication card, its introduction, and installation process.

Interface, Topology, and Protocol

Details on MD-SI-DP1 interfaces, DIP switch settings, network topology, and protocol description.

PZD Data and Related Parameters

Explanation of PZD data formats and related parameters for MD-SI-DP1 communication.

Slave Configuration on S7-300;S7-1200 Master

Step-by-step guide for configuring MD-SI-DP1 slaves on S7-300 and S7-1200 masters.

Periodic Operations and Fault Diagnosis

Performing periodic read/write operations and obtaining diagnosis information for MD-SI-DP1.

EtherNet;IP Communication

Introduction and Installation

Overview of EtherNet/IP communication card, its introduction, and installation process.

Interface, Topology, and I;O Messages

Details on EtherNet/IP interfaces, network topology, and I/O message structure.

IP Address Configuration and Related Parameters

Configuration of IP addresses and related parameters for EtherNet/IP communication card.

Configuration with Allen-Bradley and Inovance Masters

Step-by-step guides for configuring EtherNet/IP with Allen-Bradley and Inovance masters.

Fault Diagnosis and Troubleshooting

Troubleshooting common faults and issues related to EtherNet/IP communication.

Inovance MD520 Series Specifications

General IconGeneral
Output Power0.75kW ~ 630kW
Protection LevelIP20
Output Voltage0~Input Voltage
Control ModeV/F control
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overload, Overtemperature, Phase loss, Short circuit
CommunicationModbus RTU, CANopen
Operating Temperature-10°C to +50°C
Altitude≤1000m (above 1000m derating required)
Humidity≤95% RH, non-condensing
Rated CurrentDepends on model (2A~1200A)

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