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Invertek Drives Optidrive Series - User Manual

Invertek Drives Optidrive Series
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Optidrive ODV-2 User Guide Revision 2.00
www.invertekdrives.com
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Introduction
AC Variable Speed Drives
0.75 - 160kW / 1HP - 250HP
200-480V Single and 3 Phase Input
Installation and Operating Instructions
User Guide
IP20
IP66 / NEMA 4X
IP55 / NEMA 12
IP40
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Invertek Drives Optidrive Series Specifications

General IconGeneral
CategoryVariable Frequency Drive (VFD)
Output Voltage Range0 to Input Voltage
Control MethodSensorless Vector Control
Overload Capacity150% for 60 seconds
BrakingDynamic braking
ProtectionOvercurrent, overvoltage, undervoltage, overload, short circuit, ground fault, overheating
CommunicationModbus RTU, Ethernet, CANopen, Profibus
EnclosureIP20
Operating Temperature-10°C to +50°C (Derating may apply at higher temperatures)
HumidityUp to 95% non-condensing
Cooling MethodFan cooled

Summary

Introduction

Important safety information

Crucial safety warnings and precautions for drive installation and operation.

General Information and Ratings

Drive model numbers

Details on various drive models and their specifications, including frame sizes and ratings.

IP66 Enclosed Units

Specifications and model numbers for IP66 enclosed drive units.

IP55 Enclosed Units

Specifications and model numbers for IP55 enclosed drive units.

Identifying the Drive by Model Number

Guide to interpreting the drive's model number to understand its features and options.

Mechanical Installation

IP20 Units

Specific mechanical dimensions and weight details for IP20 enclosed units.

IP55 Units

Specific mechanical dimensions and weight details for IP55 enclosed units.

IP66 Units

Specific mechanical dimensions and weight details for IP66 enclosed units.

Guidelines for Enclosure mounting (IP20 Units)

Recommendations for mounting IP20 drives within control cabinets, including air gaps.

Mounting the Drive - IP20 Units

Step-by-step instructions for physically mounting IP20 drives, including screw and DIN rail methods.

Guidelines for mounting IP55 Units

Guidelines for mounting IP55 drives, focusing on clearances and gland plate usage.

Guidelines for mounting (IP66 Units)

Guidelines for mounting IP66 drives, including clearances and gland plate usage.

Routine Maintenance

Procedures for performing routine checks and maintenance on the drive to ensure optimal operation.

Electrical Installation

Grounding the Drive

Essential guidelines for proper grounding of the drive for safety and EMC compliance.

Recommended installation for EMC compliance.

Specific grounding recommendations to achieve optimal EMC performance.

Grounding Guidelines

Detailed guidelines for connecting ground terminals and ensuring proper ground loop impedance.

Protective Earth Conductor

Specifies requirements for the protective earth conductor's cross-sectional area.

Safety Ground

Guidance on connecting the drive's safety ground to the building's grounding system.

Motor Ground

Instructions for connecting the motor's ground to the drive's ground terminal.

Ground Fault Monitoring

Information on leakage current and requirements for using ELCBs with the drive.

Shield Termination (Cable Screen)

Proper methods for terminating motor cable shields for EMC compliance.

Incoming Power Connection

Details on connecting single-phase and three-phase AC supply power to the drive.

Drive and Motor Connection

Guidelines for connecting the drive to the motor, including cable types and insulation considerations.

Motor Terminal Box Connections

Explains how to connect motor windings (Star or Delta) based on voltage ratings.

Motor Thermal overload Protection.

Information on the drive's built-in thermal overload protection for the motor.

Motor Thermistor Connection

How to connect a motor thermistor for temperature monitoring and protection.

Control Terminal Wiring

Guidelines for wiring analog and digital control signals to the drive terminals.

Connection Diagram

Visual diagrams illustrating power and control terminal connections for the drive.

Managing the Keypad

Keypad Layout and Function - Standard LED Keypad (IP20 Drives)

Describes the layout and functions of the 7-segment LED keypad on IP20 drives.

Changing Parameters - Standard LED Keypad (IP20 Drives)

Step-by-step procedure for changing drive parameters using the LED keypad.

Keypad Layout and Function - Standard OLED Keypad (IP55 and IP66 Drives)

Describes the OLED keypad layout and functions for IP55 and IP66 drives.

Accessing and Changing Parameter Values - Standard OLED Keypad (IP55 and IP66 Drives)

Step-by-step procedure for accessing and changing parameters using the OLED keypad.

Resetting Parameters to Factory Default Settings - Standard OLED Keypad (IP55 and IP66 Drives)

Procedure to reset all drive parameters back to their factory default settings.

Resetting Parameters to User Default Settings - Standard OLED Keypad (IP55 and IP66 Drives)

How to save current parameter settings as user defaults for quick restoration.

Selecting between Hand and Auto Control - Standard OLED Keypad (IP55 and IP66 Drives)

How to switch between local (Hand) and remote (Auto) control modes using the keypad.

Commissioning

Entering the motor nameplate information

Crucial step to input motor rated voltage, current, frequency, and speed for optimal operation.

Minimum and Maximum Frequencies; Speeds

How to set the drive's minimum and maximum operating speed limits.

Acceleration and Deceleration Ramp Times

Configuration of ramp times for smooth acceleration and deceleration of the motor.

Stop Mode Selection

Choosing between ramp-to-stop or coast-to-stop behavior when the drive is disabled.

Parameters

Parameter Group 1 - Basic Parameters

Configuration of fundamental drive parameters including speed, ramps, and motor data.

P1-12 Control Mode Select

Selects the primary method for controlling the drive (terminals, keypad, fieldbus, etc.).

P1-13 Digital Input Function

Configures the function assigned to each of the drive's digital inputs.

Digital Input Functions

Digital Input Configuration Parameter P1-13

Detailed table mapping digital input functions to terminal connections and parameter settings.

Extended Parameters

Parameter Group 2 - Extended parameters

Covers advanced parameters like preset speeds, skip frequencies, and analog output functions.

P2-15 Relay Output 1 Function

Configures the function assigned to Relay Output 1, determining its activation logic.

P2-18 Relay Output 2 Function (Terminals 17 & 18)

Configures the function assigned to Relay Output 2, determining its activation logic.

P2-24 Switching Frequency

Configures the drive's output switching frequency, affecting motor noise and efficiency.

P2-30 Analog Input 1 Format (Terminal 6)

Configures the input format (voltage/current, uni/bi-polar) for Analog Input 1.

P2-31 Analog Input 1 scaling

Scales the analog input signal applied to Analog Input 1 to a usable range.

P2-32 Analog Input 1 Offset

Adjusts the offset value for the Analog Input 1 signal to compensate for sensor variations.

P4-02 Auto-tune Enable

Initiates an auto-tune process to measure motor parameters for optimal control.

Parameter Group 5 - Communication Parameters

Configuration settings for serial communication protocols like Modbus RTU and BACnet.

Parameter Group 8 - HVAC Function Specific Parameters

Parameters specific to HVAC applications, such as pump staging and fire mode.

P8-14 Pump Staging Function Select

Enables and configures the pump staging (cascade) function for multiple pumps.

P0-13 Trip Log

Lists the last four recorded fault codes for diagnostic purposes.

Serial communications

Modbus RTU Communications

Details on connecting and communicating with the drive using the Modbus RTU protocol.

Modbus Control & Monitoring Registers

Lists accessible Modbus registers for controlling and monitoring the Optidrive HVAC.

Technical Data

Output Power and Current ratings

Provides output current ratings, fuse/MCB recommendations, and cable sizes for different models.

Derating Information

Information on when and how to apply derating factors for output current capacity.

Troubleshooting

Fault messages

A guide to interpreting fault codes, their descriptions, and recommended corrective actions.

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