CHASSIS MODIFICATIONS
2-5
DAILY 4x4
Print 603.93.761 Base - May 2007
General instructions for chassis modifications
2222.2
Gen er al in stru ction s for chassi s modi fi cation s
2.1 General instructions for chassis modifications
Particular attention must be given to the following points:
- Welding to the bearing structures of the chassis is explicitly prohibited (with the exception of the items described at points
2.3.4, 2.4 e 2.5);
- Holes in the flanges of the side members are not permitted (except for the items described at point 2.3.4);
- Where riveted connections exist and can be modified as explained below, these c an be replaced by flanged-head screws and
nuts of min. c lass 8.8 or by hex screws of the next greater diameter and self lockin g nut s. Screws greater t h an M12 must n o t
be used (max. diameter of hole 13 mm) unless otherwise specified.
- In cases where the original joints were detached and rejoined with bolts it is forbidden to reuse the same bolts. In th is event
and when rivet s are replaced with bolts, the bolt torque must be ch ecked after the vehicle has been driven approximately 500
÷ 1.000 kms.
2.1.1 Specific Precautions
!
During the welding, drilling, grinding and cutting operations when working in the proximity
of brake lines and particularly if these are of plastic material or electric wiring, care must be
taken to ensure their protection. Where necessary they should be removed (comply with the
provisions given at points 2.15 and 2.16).
Figure 2.1
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