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Jacobsen HR800 - Service Manual

Jacobsen HR800
122 pages
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Safety, Operation, & Maintenance Manual
WARNING
Warning: If incorrectly used, this machine can
cause severe injury. Those who use and maintain
this machine should be trained in its proper use,
warned of its dangers, and must read the entire
manual before attempting to set up, operate, adjust,
or service the machine.
When Performance Matters.
GB
HR800
Rotary Mower
461311G01 – Kubota
®
V3307-CR-T-E4B with 2 Post ROPS
462411G01 – Kubota
®
V3307-CR-T-E4B with Cab
4372606-Rev B

Table of Contents

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Jacobsen HR800 Specifications

General IconGeneral
BrandJacobsen
ModelHR800
CategoryLawn Mower
LanguageEnglish

Summary

Foreword

Service Support Material

Lists supporting documentation available for the mower.

Introduction

1.1 Important

Explains the mower's purpose and operation basics.

1.2 Product Identification

Details how to identify the mower and its components.

1.3 Guidelines For The Disposal Of Scrap Products

Provides instructions for disposing of old machine parts and fluids.

1.4 Parts Manual

Explains how to access the parts manual for the mower.

1.5 Key Numbers

Section to record important machine identification numbers.

Safety

2.1 How to Operate Safely

Provides essential guidelines for safe operation of the mower.

Labels

3.1 Safety Labels

Illustrates and describes various safety warning and informational labels.

3.2 Instruction Labels

Shows and explains instructional labels on the mower.

Controls

4.1 Operator Compartment

Identifies key controls and components within the operator's area.

4.2 Control Panel

Details the switches, buttons, and indicators on the control panel.

4.3 Traction Pedal

Describes the function and operation of the traction control pedal.

4.4 Steering Tilt Control

Explains how to adjust the steering column tilt.

4.5 Seat Right-Side Armrest And Pod

Details the adjustment and positioning of the armrest and control pod.

4.6 Parking Brake Release Valve

Explains the function and operation of the parking brake release valve.

4.7 Tow Valve

Instructions for operating the tow valve for recovery purposes.

4.8 Lighting Kit (Optional)

Describes the operation of the optional lighting kit controls.

4.9 Cab Controls

Details various controls and the fuse holder layout for the cab model.

Operation

5.1 Daily Inspection

Outlines the essential checks to perform before operating the mower daily.

5.2 Interlock System

Explains the mower's safety interlock system and its functional tests.

5.3 Operating Procedure

Step-by-step guide for operating the mower safely and effectively.

5.4 Starting The Engine

Provides instructions for safely starting the mower's engine.

5.5 To Stop The Engine

Details the procedure for stopping the mower's engine correctly.

5.6 Driving

Covers safe driving practices and transport procedures for the mower.

5.7 Mowing

Explains the procedure for engaging and operating the mowing decks.

5.8 To Remove A Blockage From Cutting Units

Steps to safely clear blockages from the mower's cutting units.

5.9 Slinging And Jacking The Machine

Guidance on securely slinging and safely jacking the mower.

5.10 Mowing On Slopes

Safety precautions and techniques for mowing on slopes and inclines.

5.11 Towing The Mower

Instructions for safely towing the mower on a trailer.

Adjustments

6.1 General Precautions

General safety advice and procedures for making adjustments.

6.2 Engine Belts

Instructions for checking and adjusting engine belts.

6.3 Weight Transfer Adjustment

Details how to adjust the weight transfer system for optimal performance.

6.4 Steering Shaft Adjustment

Steps for adjusting the steering shaft alignment for proper toe-in.

6.5 Axle Stop Adjustment

Describes how to adjust the axle stops for correct steering lock.

6.6 Height Of Cut Adjustment

Explains how cutting height is determined and adjusted for decks.

6.7 Height Of Cut Adjustment (Front Deck)

Specific steps for adjusting the cutting height on the front mower deck.

6.8 Height Of Cut Adjustment (Wing Cutter Deck)

Specific steps for adjusting the cutting height on the wing mower decks.

6.9 General Instructions For Grammer Seats

General guidelines for adjusting the Grammer driver's seat.

6.10 Seat Adjustments (Grammer MSG95-721)

Covers weight, height, pan angle, depth, armrest, backrest, and lumbar adjustments.

6.11 Torque Specification

Provides torque values for various fasteners used on the mower.

Maintenance and Lubrication

7.1 Maintenance and Lubrication Charts

Charts detailing service intervals, fluid requirements, and tire pressure.

7.2 General Precautions

General safety and maintenance precautions.

7.3 Engine

Important information and recommendations for engine operation and initial maintenance.

7.4 Engine Lubrication

Instructions for checking engine oil level and changing engine oil and filter.

7.5 Engine Coolant

Procedures for checking and changing engine coolant.

7.6 Hydraulic System

Instructions for draining, replacing, and maintaining hydraulic oil.

7.7 Hydraulic Filter

Guidance on replacing the hydraulic system filter.

7.8 Hydraulic Test Ports

Identifies hydraulic test ports and their pressure specifications.

7.9 Fuel

Information on fuel types, handling, and important considerations.

7.10 Fuel System

Procedures for servicing the fuel system, including water separator and filter.

7.11 Air Cleaner

Instructions for inspecting, cleaning, and replacing the air cleaner elements.

7.12 Battery

Safety and maintenance procedures for the mower's battery.

7.13 Charge The Battery

Instructions for safely charging the mower's battery.

7.14 Engine Exhaust

Safety precautions related to engine exhaust fumes and California Proposition 65.

7.15 Diesel Particulate Filter

Information on the Diesel Particulate Filter (DPF) and its regeneration states.

7.16 Hydraulic Hoses

Guidelines for inspecting, maintaining, and preventing damage to hydraulic hoses.

7.17 Tires

Recommendations for keeping tires correctly inflated and inspecting tread wear.

7.18 Wheel Mounting Procedure

Step-by-step guide for mounting mower wheels safely and correctly.

7.19 Blade Change

Detailed instructions for changing mower blades safely.

7.20 Inspecting Blades

How to inspect mower blades for damage and wear.

7.21 Sharpening Blades

Procedures for sharpening mower blades and ensuring proper balance.

7.22 Folding ROPS

Instructions and safety precautions for folding and unfolding the Roll Over Protective Structure.

7.23 Care and Cleaning

Guidelines for cleaning and maintaining the mower's exterior components.

7.24 Mower Storage

Procedures for preparing the mower for storage and post-storage checks.

7.25 Lubrication Of Cutting Unit

Identifies lubrication points on the cutting unit arms and pivots.

Problem Solving

8.1 Engine Problem Solving

Common engine issues and their possible causes and solutions.

Quality of Cut

9.1 Quality of Cut Problem Solving

How to diagnose and resolve issues affecting the mower's cutting quality.

9.2 Washboarding

Identifies causes and remedies for washboarding effect on turf.

9.3 Step Cutting

Explains causes and solutions for uneven cutting heights resulting in step cuts.

9.4 Scalping

Identifies causes and remedies for scalping, or cutting grass too short.

9.5 Stragglers

Discusses causes and solutions for grass blades not cut or cut incorrectly.

9.6 Streaks

Explains causes and remedies for streaks of uncut grass on the lawn.

9.7 Windrowing

Addresses the issue of grass clippings forming windrows.

9.8 Mismatched Cutting Units

Discusses causes and solutions for cutting units having different heights.

Fuses Relays and Controller

10.1 Fuse and Relay;Component Identification

Identifies the location and types of fuses and relays in the mower's electrical system.

Specifications

11.1 Engine Specification

Provides detailed technical specifications for the mower's engine.

11.2 Dimensions & Weights

Lists the physical dimensions and weight specifications of the mower.

11.3 Machine Specification

Details the mower's frame, transmission, speeds, steering, brakes, and battery.

11.4 Vibration

Presents vibration level measurements for the operator's hands/arms and whole body.

11.5 Noise

Specifies the sound pressure and power levels for the mower.

11.6 Slopes

Defines the maximum permissible operating slopes based on ROPS or cab configuration.

11.7 Cutting Performance

Provides data on the mower's cutting width and performance rate.

11.8 Cutter Deck Specification

Details specifications for the front and wing cutter decks, including dimensions and adjustments.

11.9 Recommended Lubricants

Lists recommended lubricants for various mower components.

11.10 Accessories

Lists available optional accessories for the mower.

11.10.1 Third Party Accessories

Information on third-party accessories and their warranty status.

11.11 Declaration Of Conformity

Manufacturer's declaration of conformity to relevant directives and standards.

Notes

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