EasyManua.ls Logo

Jacobsen HR5111 User Manual

Jacobsen HR5111
339 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SERVICE & REPAIR
INSTRUCTIONS
HR5111
TM
HR5111
TM
Product No. 67760
with ROPS 69116
with CAB 69129
Includes Attachments
Litho in U.S.A. 3/97
Suggested Retail Price
$60.00
WARNING: If incorrectly used this machine can cause severe injury. Those who
use and maintain the machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up, operate,
adjust or service the machine.
!
Copyright 1997 Jacobsen Div. of Textron Inc.
“All rights reserved, including the right to reproduce
PUBLICATION REGISTRATION
Manual
Litho Date
Your Name
Address
City, State
Manual Purchased From:
Register Your Manual
Use the registration
card at the back of
this illustration.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Jacobsen HR5111 and is the answer not in the manual?

Jacobsen HR5111 Specifications

General IconGeneral
BrandJacobsen
ModelHR5111
CategoryLawn Mower
LanguageEnglish

Summary

SECTION 1 INTRODUCTION

1A. General Information

Provides general information, contents, serial numbers, cleaning, safety, and torque values.

SECTION 2 CONTROLS

2A. Repair and Service Tools and Materials

Lists required tools, cleaning materials, and lubricants for control system repairs.

2B. Failure Analysis

Provides a table of common control problems, causes, and remedies.

2C. Control Adjustments

Details adjustments for throttle, traction pedal, parking brake, and cruise control.

2D. Gauges and Instruments

Covers repair procedures for various gauges and instruments.

SECTION 3 ENGINE

3A. Repair and Service Tools and Materials

Lists tools and materials required for engine repair.

3B. Failure Analysis

Provides a table of common engine problems, probable causes, and remedies.

3C. General Instructions

Covers general instructions for engine repair, including cleaning and lubrication.

3D. Diesel Engine

Details service procedures for diesel engine components like air cleaner, radiator, and exhaust.

SECTION 4 DRIVE TRAIN

4A. Repair and Service Tools and Materials

Lists tools and materials for drive train repairs.

4B. Failure Analysis

Provides a table of common drive train problems, causes, and remedies.

4C. Hydrostat Drive U-Joint

Covers service, disassembly, and assembly of the hydrostat drive U-joint.

4D. Axle Drive U-Joint

Covers service, disassembly, and assembly of the axle drive U-joint.

4E. Axle

Details the axle assembly, including differential lock, pinion, reduction gear, and differential.

SECTION 5 BRAKE SYSTEM

5A. Repair and Service Tools and Materials

Lists tools and materials for brake system repairs.

5B. Failure Analysis

Provides a table of common brake system problems, causes, and remedies.

5C. Parking Brake

Covers repair and adjustment of the parking brake.

5D. Service Brake

Covers repair and bleeding of the service brake system.

5E. Master Cylinder

Covers repair and bleeding of the master cylinder.

SECTION 6 STEERING

6A. Repair and Service Tools and Materials

Lists tools and materials for steering system repairs.

6B. Failure Analysis

Provides a table of common steering problems, causes, and remedies.

6C. Steering Unit

Covers general information, removal, disassembly, inspection, assembly, and installation of the steering unit.

6D. Steer Wheel Adjustments

Details adjustments for toe-in and turn stops.

6E. Steering Cylinder

Covers removal, disassembly, inspection, reassembly, and installation of the steering cylinder.

SECTION 7 WHEELS AND TIRES

7A. Repair and Service Tools and Materials

Lists tools and materials for wheel and tire service.

7B. Failure Analysis

Provides a table of common wheel and tire problems, causes, and remedies.

7C. Tire Service

Covers general tire service, including inflation and sealing procedures.

SECTION 8 HYDRAULICS

8A. Repair and Service Tools and Materials

Lists tools and materials for hydraulic system repairs.

8B. Failure Analysis

Provides a table of common hydraulic problems, causes, and remedies.

8C. General Instructions

Covers general instructions for hydraulic system service, including fittings and precautions.

8D. Traction Pump

Covers general information, removal, repair, inspection, and installation of the traction pump.

8E. Implement Pump

Covers general information, removal, repair, inspection, reassembly, and installation of the implement pump.

8F. 4 Wheel Drive Control Valve

Covers repair of the 4 wheel drive control valve.

8G. Anti-Siphon Valve

Covers repair of the anti-siphon valve.

8H. Lift and Lower Control Valve

Covers general information, removal, disassembly, inspection, reassembly, and installation of the lift/lower control valve.

8I. Traction Motor

Covers repair, inspection, and assembly of the traction motor.

8J. Rear Traction Motor

Covers repair of the rear traction motor.

8K. Control Valve

Covers repair of the control valve.

8L. Lift Cylinder

Covers general information, disassembly, inspection, reassembly, and installation of lift cylinders.

8M. Mower Motor Control Valve

Covers general information, repair, inspection, installation, and solenoid coil replacement of mower motor control valves.

8N. Mower Motor

Covers general information, repair, disassembly, and inspection of mower motors.

8O. Oil Cooler Cold Oil Bypass

Covers repair of the oil cooler cold oil bypass.

8P. Flotation Control

Covers repair of the flotation control.

8Q. Hydraulic Field Test Procedures

Provides guidance for field testing hydraulic systems.

8R. Instrument Test

Details using test instruments for hydraulic system diagnosis.

8S. Hydraulic Diagrams, Schematics and Component Locations

Provides flow diagrams, schematics, and component locations for the hydraulic system.

SECTION 9 CHASSIS

9A. Repair and Service Tools and Materials

Lists tools and materials for chassis repairs.

9B. Failure Analysis

Provides a table of common chassis problems, causes, and remedies.

9C. Fuel Tank

Covers general information, removal, and installation of the fuel tank.

9D. Hydraulic Tank

Covers general information, removal, and installation of the hydraulic tank.

9E. Seat

Covers removal and installation of the seat assembly.

9F. Deck Lift Assembly

Covers lift assembly and transport lock mechanism for mower decks.

9G. Rear Axle

Covers general information, removal, installation, and spindle service for the rear axle.

SECTION 10 ELECTRICAL SYSTEM

10A. Repair and Service Tools and Materials

Lists tools and materials for electrical system repairs.

10B. Failure Analysis

Provides a table of common electrical problems, causes, and remedies.

10C. General Instructions

Covers general instructions for electrical system testing, including continuity and resistance tests.

10D. Battery

Covers battery maintenance, charging, and testing procedures.

10E. Charging System

Covers alternator field tests and output current measurements.

10F. Starter

Covers field testing of the starter motor and pull-in solenoid.

10G. Switches

Details testing procedures for various switches like seat, ignition, and mower switches.

10H. Relay

Covers testing procedures for various relays like engine fuel solenoid and horn relays.

10I. Solenoids

Covers testing and adjustment procedures for fuel, differential lock, and mower solenoids.

10J. Circuit Breakers and Fuse

Covers testing procedures for circuit breakers and fuses.

10K. Gauges

Covers testing procedures for water temperature and fuel gauges.

10L. Glow Plugs

Covers testing procedures for glow plugs.

10M. Diode Test

Covers testing procedures for diodes.

10N. Wiring Diagrams and Component Location Illustrations

Provides wiring diagrams and component locations for the electrical system.

SECTION 11 PREVENTIVE MAINTENANCE

11A. General

Covers general aspects of preventive maintenance, scheduling, and administration.

11B. Lubrication Schedules and Charts

Provides charts for tractor and mower lubrication intervals and types.

11C. Maintenance Schedules

Summarizes maintenance tasks for tractor, engine, and mowers based on operating hours.

SECTION 12 ATTACHMENTS

12A. Repair and Service Tools and Materials

Lists tools and materials for attachment repairs.

12B. Failure Analysis

Provides a table of common attachment problems, causes, and remedies.

12C. General Instructions

Covers preparation for repair of mower decks.

12D. Mowers

Details service procedures for mower components like pivot housings, carrier assembly, deck fittings, and blade spindles.

12E. Blades

Covers general information, sharpening, and installation of mower blades.

12F. Caster Wheels

Covers repair of caster wheels.

SECTION 13 OPTIONS

SECTION 14 MISCELLANEOUS

14A. Precaution Decal Locations

Shows locations of safety and caution decals on the tractor and mower.

14B. Conversion Charts

Provides charts for converting between millimeters and decimals, and U.S. to metric units.

Related product manuals