GB-1
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
GB
1 CONTENTS
1 CONTENTS
2 INTRODUCTION
2.1 PRODUCT IDENTIFICATION......................................................................................... 2
2.2 SPARES STOCKING GUIDE ......................................................................................... 2
2.3 HOW TO USE THE PARTS MANUAL .......................................................................... 3
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS....................................................................................... 4
3.2 SAFETY SIGNS.............................................................................................................. 4
3.3 STARTING THE ENGINE ............................................................................................... 4
3.4 DRIVING THE MACHINE ............................................................................................... 4
3.5 TRANSPORTING ........................................................................................................... 4
3.6 LEAVING THE DRIVING POSITION ............................................................................. 5
3.7 SLOPES ......................................................................................................................... 5
3.8 BLOCKED CUTTING CYLINDERS ................................................................................ 5
3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................ 5/6
4 SPECIFICATION
4.1 ENGINE SPECIFICATION.............................................................................................. 7
4.2 MACHINE SPECIFICATION........................................................................................... 7
4.3 DIMENSIONS ................................................................................................................. 7
4.4 VIBRATION LEVEL ........................................................................................................ 7
4.5 SLOPES ......................................................................................................................... 7
4.6 RECOMMENDED LUBRICANTS ................................................................................... 8
4.7 CUTTING PERFORMANCE (AREA) .............................................................................. 8
4.8 TORQUES....................................................................................................................... 8
5 LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE CHARTS ........................................................ 9/10
5.1 ENGINE: FIRST 50 WORKING HOURS AND EVERY 250 WORKING HOURS ........ 11
5.2 MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL
DARINA R2 GREASE WEEKLY (EVERY 40 WORKING HOURS):............................. 11
5.3 MACHINE: EVERY 400 WORKING HOURS ................................................................ 12
5.4 HYDRAULIC TEST PORTS .......................................................................................... 13
5.5 ENGINE MAINTENANCE: EVERY 250 HRS ................................................................ 14
5.6 ENGINE MAINTENANCE: EVERY 400 HRS ................................................................ 15
5.7 MACHINE MAINTENANCE ........................................................................................... 15
5.8 END OF SEASON SERVICING .................................................................................... 16
6 ADJUSTMENTS
6.1 SPEED LIMITER ........................................................................................................... 17
6.2 REAR WHEEL TOE-IN .................................................................................................. 17
6.3 ALTERNATOR ............................................................................................................... 17
7 CUTTER DECK ADJUSTMENTS
7.1 CUTTER DECK TENSION............................................................................................. 18
7.2 BLADE SHARPENING & REMOVAL ........................................................................... 19
8 TROUBLESHOOTING
8.1 GENERAL ...................................................................................................................... 19
9 SCHEMATICS
9.1 HYDRAULIC CIRCUIT................................................................................................... 20
9.2 ELECTRICAL CIRCUIT INSTRUMENT ........................................................................ 21
9.3 ELECTRICALCIRCUIT MAIN........................................................................................ 22
9.4 ELECTRICAL FUSES/RELAYS ................................................................................. 23/24
PARTS LIST ............................................................................................................ PARTS-1
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