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Johnston VT501 - Seal and Valve Maintenance Instructions

Johnston VT501
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All Copyright and rights are the property of Johnston Sweepers Ltd
MA4:9
V Range 501 l 651 l 801 Maintenance Manual
Johnston Sweepers Limited
Chapter - Water System
Page Issue A
P22/34-100 Johnston Water pump 283701-1
Seal and Valve Maintenance Instructions
The following shows the overhaul procedure for the valves and plunger seals
1. With a 22mm socket,
remove the three discharge
valve plugs (43) from the
top of the manifold.
2. With a pair of needle nose pliers remove the spring
tension cap (34), spring (35) and plate (36)
3. Use a valve extractor
tool (99.061) to remove the
valve seats (37)
4. Inspect the valve seat
(37) and valve seat (36) for
signs of wear or cavitation
and replace as necessary.
5. Using an 8mm Allen key
remove the inner hexagon
screws (45)
6. With a rubber mallet tap
the back of the valve casing
(29) and pull the valve
casing (29) off the plungers
(24a).
7. Using a 6mm Allen
key remove the two inner
hexagon screws (46).
8. Separate the
intermediate casing (48)
from the valve casing (29)
Seal and Valve Maintenance Instructions
P22/34-100 Johnston Water Pump 700803

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