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JUKI TR6SNV - User Manual

JUKI TR6SNV
126 pages
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Matrix Tray Changer
TR6SNR/6SNX/6SNV
MAINTENANCE GUIDE
CUSTOMER SUPPORT DEPARTMENT

Table of Contents

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JUKI TR6SNV Specifications

General IconGeneral
BrandJUKI
ModelTR6SNV
CategoryIndustrial Equipment
LanguageEnglish

Summary

MAINTENANCE GUIDE

How to Set Up the System

Removing Metal Fixtures for Transport

Procedure to remove fixtures securing the X-axis carriage and head section for transport.

Confirm Voltage Specification

Verifying the equipment's voltage specification on the rating nameplate.

Electrical Equipment Components

Layout of Electrical Equipment (Standard)

Diagram and part list of the electrical equipment section for standard machine configurations.

Layout of Electrical Equipment (CE Machine)

Diagram and part list of the electrical equipment section for CE-spec machine configurations.

Replace Circuit Protector

Guidance on removing and replacing circuit protectors, including part ratings.

Replace AC Servo Driver

Procedure for replacing the AC servo driver, including screw locations and parameter considerations.

Replace Stepping Motor Driver

Steps for replacing the stepping motor driver and setting switches for axis control.

Replace Main PCB (TR6 SNR)

Procedure for replacing the main PCB for TR6SNR, including jumper and DIP switch settings.

Replace Main PCB (TR6 SNX;6 SNV)

Procedure for replacing the main PCB for TR6SNX/6SNV, including jumper and DIP switch settings.

Sensor Replacement and Adjustment

Belt Replacement and Adjustment

Replace;Adjust X-axis Belt (TR6 SNR;TR6 SNX)

Procedure for replacing and adjusting the X-axis belt, including tension and alignment.

Replace;Adjust Y-axis Belt

Instructions for replacing and adjusting the Y-axis belt, including tension and alignment.

Replace;Adjust Shuttle Belt (TR6 SNR)

Procedure for replacing and adjusting the shuttle belt for TR6SNR, including tension.

Replace;Adjust Shuttle Belt (TR6 SER;TR6 SNV)

Procedure for replacing and adjusting the shuttle belt for TR6SER/TR6SNV, including tension.

Replace;Adjust Shuttle Belt (TR6 SNX)

Procedure for replacing and adjusting the shuttle belt for TR6SNX, including tension.

Replace;Adjust Shuttle Belt (TR6 SXLX)

Procedure for replacing and adjusting the shuttle belt for TR6SXLX, including tension.

Test Mode Operations

Start and Finish Test Mode

Procedure for starting and finishing the machine's test mode operation.

Initialization Procedure

Steps for initializing the machine to search for the origin of each axis.

Sensor Check Function

Guide to performing a sensor check to verify the status of all sensors.

Head Valve Operation

Controlling head suction valves to check vacuum sensor status (Vacuum, Destroy, Stop).

Shuttle Valve Operation

Controlling shuttle suction valves to check vacuum sensor status (Vacuum, Destroy, Stop).

Head Operation Modes

Selecting continuous or single operation modes for head movement and displaying operation time.

BGA Holder Operation Modes

Selecting continuous or single operation modes for BGA holder movement.

Y Holder Operation Modes

Selecting continuous or single operation modes for Y holder movement.

Shutter Operation Modes

Selecting continuous or single operation modes for shutter movement.

Teaching Components

Procedure for teaching component positions using Pad or Spot methods.

Input Component Count and Type

Selecting component supply floor and inputting component count and types.

Complex Movement Operations

Performing complex movements with components, including collection operations.

X Unit Transfer Control

Setting X unit transfer distance and selecting operation mode (continuous/single).

Y Unit Tray Pull-out Control

Setting Y unit transfer distance and selecting operation mode (continuous/single).

Z Unit Floor Transfer Control

Selecting destination floor and operation mode for Z unit transfer.

Shuttle Unit Transfer Control

Selecting continuous or single operation mode for shuttle unit transfer.

XY Adjustment Procedures

Adjusting tray storage position, H.P offset, tray reference, and head positions.

Conveyor Adjustment (Automatic Width)

Adjusting the conveyor origin for automatic width adjustment function.

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