9
05.10 EN
6.5 Panel door ............................................................................................... 108
6.6 Operator position extension..................................................................... 108
6.7 Heating and air conditioning system........................................................ 109
6.8 Driver’s seat heating / backrest extension............................................... 112
6.9 Removable load backrest ........................................................................ 113
6.10 Lift cutout override ................................................................................... 113
6.11 Sideshift Centre Position ......................................................................... 114
6.12 Fire extinguisher ...................................................................................... 114
6.13 Rockinger coupling with hand lever or remote control............................. 115
6.14 Camera system ....................................................................................... 116
6.15 Optional equipment for working in dusty environments........................... 117
6.16 Roof window wiper .................................................................................. 117
6.17 Control layout “N” .................................................................................... 118
7 Troubleshooting....................................................................................... 119
7.1 Troubleshooting....................................................................................... 119
7.2 Operating the truck without its own drive system .................................... 124
F Industrial Truck Maintenance .................................................. 129
1 Operational Safety and Environmental Protection................................... 129
2 Maintenance Safety Regulations............................................................. 130
3 Servicing and Inspection ......................................................................... 135
4 Maintenance checklist ............................................................................. 136
4.1 DFG Maintenance Checklist.................................................................... 136
4.2 TFG Maintenance Checklist .................................................................... 141
5 Lubricants and Lubrication Schedule ...................................................... 146
5.1 Handling consumables safely.................................................................. 146
5.2 Lubrication Schedule ............................................................................... 148
5.3 Consumables........................................................................................... 149
6 Maintenance and repairs ......................................................................... 151
6.1 Preparing the truck for maintenance and repairs .................................... 151
6.2 Opening the rear panel............................................................................ 151
6.3 Unlocking the engine bonnet ................................................................... 152
6.4 Opening the engine cover ....................................................................... 153
6.5 Checking the wheel attachments............................................................. 155
6.6 Hydraulic system ..................................................................................... 156
6.7 Engine maintenance................................................................................ 159
6.8 Checking electrical fuses......................................................................... 173
6.9 Starter battery.......................................................................................... 179
6.10 Exhaust system ....................................................................................... 180
6.11 Seat belt maintenance............................................................................. 181
6.12 Restoring the truck to service after maintenance and repairs ................. 182
7 Decommissioning the industrial truck ...................................................... 183
7.1 Prior to decommissioning ........................................................................ 184
7.2 During decommissioning ......................................................................... 184
7.3 Restoring the truck to service after decommissioning ............................. 185
8 Safety tests to be performed at intervals and after unusual incidents ..... 186
9 Final de-commissioning, disposal............................................................ 187
10 Human vibration measurement ............................................................... 187