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Kaye LTR-150 - User Manual

Kaye LTR-150
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Kaye LTR-150
Dry Block and Liquid Bath
All-in-One Temperature Calibrator
Operating Manual
Validation
M5101-EN Rev. B
May 2018
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Summary

Chapter 1. Product Overview

LTR-150 Key Components

Main Unit Components

Lists primary physical parts of the calibrator unit, including tank, handle, housing, screen, switch, and ports.

Ventilation and Ports

Details airflow and connection interfaces on the unit, such as exhaust and probe connections.

1.1 Dry-Block Function

Standard Dry Block Configuration

Details the default dry block insert and its wells for thermocouples and probes.

Optional Dry Block Inserts

Showcases various interchangeable inserts for specialized dry block calibration.

1.2 Micro Bath Function

1.3 Surface Temperature Function

1.4 Calibration Modes

Remote Control Mode

Mode for automated calibration via Kaye software.

Standalone Mode

Mode for manual configuration and calibration via touchscreen.

1.5 Contact Kaye Customer Service

Customer Service Contact Information

Provides phone numbers for North American and European support.

1.6 Calibration and Repair Information

Procedure for Calibration or Repair

Outlines steps for scheduling and sending the unit for service.

Chapter 2. Safety Information

Warning and Caution Definitions

Defines 'Warning' and 'Caution' labels for dangerous conditions and product damage risks.

Hazard Signs and Symbols

Lists and explains hazard symbols found on the device and manual.

General Safety Instructions

Provides overarching safety guidelines for operation and installation.

Special Safety Instructions

Thermal Fuse Functionality

Explains the function of the thermal fuse for over-temperature protection.

Hazardous Gases Warning

Warns about potential hazardous gases from heated liquids.

Micro Bath Calibration Safety

Specific safety advice for using calibration liquids in the micro bath.

Silicone Oil Safety Precautions

Safety precautions related to handling and using silicone oil.

Chapter 3. Specifications

Dry Block Specifications

Technical parameters for the dry block calibration function.

Micro Bath Specifications

Technical parameters for the micro bath calibration function.

Surface Temperature Specifications

Technical parameters for the surface temperature calibration function.

Physical and General Data

Details unit dimensions, weight, power, and interface specifications.

Chapter 4. Getting Started

4.1 Unpack and Inspect

Instructions for unpacking and verifying the LTR-150 components.

4.2 Placement Guidelines

Guidelines for proper installation and operating environment for the calibrator.

4.3 Connect to Main Power

Power Connection Procedure

Steps for safely connecting the calibrator to a power source.

4.4 LTR-150 Startup

Initial Power-On Sequence

Procedures for powering on the LTR-150 for the first time.

Default Settings in Remote Control Mode

Remote Control Mode Default Configuration

Lists the default configuration settings upon initial boot-up in Remote Control mode.

Accessing Calibrator Setup

Navigating to Setup Options

Instructions on how to exit Remote Control mode and access the Calibrator Setup screen.

4.4.1 Set Screen Brightness

Adjusting Display Brightness

How to modify the screen's brightness level via the settings menu.

4.4.2 Set Language Selection

Changing Interface Language

Steps to select the desired language for the user interface.

4.4.3 Set Date and Time

Configuring Date and Time Settings

How to adjust the device's date and time settings.

4.4.4 Set Temperature Units

Selecting Temperature Units

How to choose between Celsius, Fahrenheit, or Kelvin for temperature display.

4.4.5 Set Decimal Resolution

Adjusting Decimal Precision

How to set the number of decimal places for temperature values.

4.4.6 Switching Modes (Remote Control; Standalone)

Mode Switching Procedure

How to transition between Remote Control and Standalone operating modes.

4.4.7 Powering Off

Shutting Down the Calibrator

Steps to safely power off the LTR-150 from both operating modes.

Chapter 5. Preparing for Calibration

5.1 Selecting LTR-150 Function

Guidance on choosing the correct function (Dry block, Micro bath, Surface).

CAUTION! Risk of Burns!

Critical safety warning regarding hot surfaces and handling.

5.1.1 Dry Block

Dry Block Insert Removal

Step-by-step instructions for removing the dry block insert.

Dry Block Insert Installation

Step-by-step instructions for installing the dry block insert.

5.1.2 Thermocouple Fixture

Thermocouple Fixture Installation

How to install the thermocouple fixture for dry block use.

Thermocouple Fixture Usage

How to place sensors and probes using the thermocouple fixture.

Thermocouple Fixture Removal

Steps to remove thermocouples and the fixture.

5.1.3 Micro Bath Tub Kit

Micro Bath Components Overview

Describes the parts of the optional micro bath kit.

Tub Insert Usage

How to place and close the tub insert for the micro bath.

Transport Cover Function

The purpose and use of the transport cover for the micro bath.

Work Cover Functionality

Details the roles of the work cover in micro bath operations.

Sensor Cage and Magnetic Stirrer

Explains the function of the sensor cage and magnetic stirrer for uniform heating.

Silicone Oil

Recommended Silicone Oil Specification

Specifies the type of silicone oil for optimal accuracy.

Filling the Micro Bath

CAUTION! Risk of Incorrect Measurement!

Critical warning about exceeding the maximum fill level in the micro bath.

Factors Affecting Fill Level

Explains how thermal expansion, sensor displacement, and stirring affect the liquid level.

IMPORTANT NOTICE!

Silicone Oil Handling Precautions

Key advice for using silicone oil safely and maintaining its quality.

Micro Bath Installation

Steps for Micro Bath Assembly

Detailed instructions for assembling the micro bath components.

Micro Bath Removal

Steps for Micro Bath Disassembly

Procedures for disassembling and cleaning the micro bath.

5.1.4 Surface Temperature Insert

Surface Insert Usage

How to insert and use the surface temperature calibration insert.

Surface Insert Removal and Cleaning

Procedures for removing and cleaning the surface temperature insert.

5.2 Setting Calibration Function

Selecting the Calibration Function

How to set the calibrator's function via the touchscreen.

Select Function Screen

Choosing a Calibration Function

Guide to selecting the desired calibration function from the list.

Confirming Function Selection

Steps to save the selected calibration function and return to the main screen.

Chapter 6. Automatic Calibration Mode

LTR-150 Integration with Kaye Validation Products

How the LTR-150 works with other Kaye validation systems.

Best Practices for Calibration Accuracy

Recommendations for optimizing accuracy and performance during calibration.

6.1 Starting Automatic Calibration

Prerequisites for Automatic Calibration

Steps to ensure inserts and functions are set before starting automatic calibration.

Connecting Sensors and Probes

Guidance on connecting IRTD, reference probes, and test sensors for calibration.

Remote Control Screen Overview

Verifying Remote Control Display

What to check on the screen to confirm proper setup for automatic calibration.

Initiating Kaye Calibration Software

Starting Automatic Calibration Process

How to start the calibration process using the Kaye software.

Automatic Calibration Status Information

Interpreting Status Indicators

Explains the meaning of status, control, and regulation indicators during auto calibration.

Graphical Display During Calibration

Understanding Calibration Graphs

How to read the set point and reference value graphs.

Navigating Calibration Graphs

How to zoom and scroll through calibration graphs.

Post-Calibration Procedures

Sensor Removal and Cool Down

Safe practices after calibration is complete, including cooling and sensor removal.

Chapter 7. Standalone Manual Mode

Standalone Mode Capabilities

Overview of using the LTR-150 as a standalone calibrator.

Test Tasks for Calibration

How test tasks are used for defining and standardizing test conditions.

7.1 Standalone Main Screen

Main Screen Interface Elements

Identifies key icons and features on the Standalone Main Screen.

Standalone Main Screen Icons

Calibrator Set Up Icon

Accessing the screen for changing calibrator settings.

Measurement Reports Icon

Accessing saved measurement logs and reports.

Remote Control Icon

Switching back to the Remote Control screen for automatic calibration.

Test Task Selection Icon

Accessing saved or creating new test tasks.

Power Off Icon

Turning off the calibrator.

Selected Test Task Details

Displays information about the currently selected test task.

Alarm Signal Icon

Turning the audible alarm on or off.

Start; Stop Slider

Initiating or ending a testing process.

Configuration Range Access

Accessing parameter fields for configuration.

7.2 Toolbars and Icons

Cancel; Back Icon

Returning to the previous window without saving changes.

Input Confirmation; Save Icon

Confirming and saving selected values or settings.

Manage; Configure Icon

Processing an entry and displaying the relevant screen.

Copy Icon

Copying a selected entry.

Create New Icon

Creating a new entry for a selection list.

Delete Icon

Deleting a selected entry from a list.

Search Icon

Searching within a selection list.

Sorting A-Z Icon

Sorting a selection list alphabetically in ascending order.

Sorting Z-A Icon

Sorting a selection list alphabetically in descending order.

Export Icon

Copying a selected entry to display on the relevant screen.

7.3 Selecting Functions

Configuring Calibrator Functions

How to configure the calibrator for dry block, micro bath, or surface functions.

7.4 Configuration Range Settings

Modifying Calibrator Settings

Easily changing set points, function, or alarm settings directly from the configuration range.

7.5 Test Tasks

Test Task Definition

Creating and managing test tasks for recurring calibration processes.

Managing Test Tasks

Options for sorting, copying, deleting, or configuring test tasks.

Configure Test Task

Naming a Test Task

How to change the name of a test task using the virtual keyboard.

Linking Functionality to Test Task

How to associate a calibrator function with a specific test task.

Data Acquisition Settings

Enabling or disabling data acquisition and naming the file.

Alarm Settings Configuration

Setting up audible alarms for specific conditions.

Test Points Configuration

Setting Test Point Parameters

Defining parameters for one or more test points within a task.

Moving Test Points

Reordering Test Points

How to move test points up or down in the list.

Copying Test Points

Duplicating Test Points

Copying an existing test point.

Creating New Test Points

Defining a New Test Point

Inputting temperature, dwell time, and gradient for a new test point.

Deleting Test Points

Removing Test Points

Deleting a selected test point from a task.

Changing Test Points

Editing Test Point Parameters

Modifying temperature, dwell time, and gradient of a test point.

Calculating Test Points

Automatic Test Point Calculation

Calculating steps between temperatures and updating dependent parameters.

Defining Test Points

Setting First and Last Test Points

Inputting the starting and ending temperatures for a test.

Setting Interval

Defining Fixed Intervals

Setting a fixed step width and adjusting the number of steps accordingly.

Set Cycles

Configuring Test Cycles

Setting the number of times test points are repeated.

Set Steps

Defining Number of Steps

Setting the total number of steps in a test sequence.

Set Dwell Time

Configuring Dwell Time

Setting the duration for each temperature step.

One-Sided Step Selection

Sequential Step Approach

Approaching test points in a single direction (first to last).

Two-Sided Step Selection

Bidirectional Step Approach

Approaching test points in both directions (first to last and back).

Select Gradient

Setting Temperature Gradient

Defining the rate of temperature change between steps.

Chapter 8. Starting Standalone Manual Calibration

CAUTION! Risk of Burns!

Critical safety warning regarding hot surfaces and handling.

Pre-Test Process Checks

Verifying installation, connections, and sensor security before starting.

IMPORTANT! Parameter Fields Disabled!

Note that parameter fields are locked during testing.

Initiating the Test

How to start the manual calibration test using the start/stop slider.

Live Graph Display

Displaying Live Calibration Data

How to view the real-time reference value against the target test point.

Navigating the Live Graph

How to zoom and scroll through the live calibration trend graph.

Exiting Live Trend View

How to close the live trend display.

Chapter 9. Maintenance and Troubleshooting

Display Range Information

Explains the different pieces of information shown on the calibrator's display.

Stopping a Test Manually

Steps to manually stop an ongoing test.

Obtaining Logged Data

How to choose how to view or export logged data.

Post-Test Power Down

Steps for powering down the unit after a test is completed.

After the Testing Process

Procedures for cooling the calibrator and cleaning it after use.

9.2 Maintenance

9.2.1 Dry Block Maintenance

Procedures for cleaning and maintaining the dry block components.

9.2.2 Micro Bath Maintenance

Procedures for cleaning and maintaining the micro bath components and oil.

9.2.3 Surface Temperature Maintenance

Procedures for cleaning and maintaining the surface temperature insert.

9.2.4 Main Unit Maintenance

Cleaning the Main Unit

Instructions for cleaning the external surfaces and ventilation grills.

9.3 Troubleshooting

Common Problems and Solutions

A table detailing potential problems, causes, and corrective actions.

Appendix A. Warranty and Return Policy

Appendix A.1 - Warranty Details

Details the warranty coverage and period for the LTR-150.

Warranty Malfunction Procedures

Steps to follow if the unit malfunctions within the warranty period.

Customer Support Centers

USA Support Contact Information

Contact details for customer support in the USA.

India Support Contact Information

Contact details for customer support in India.

Brazil Support Contact Information

Contact details for customer support in Brazil.

Europe, Asia & Middle East Support

Contact details for customer support in Europe, Asia, and the Middle East.

China Support Contact Information

Contact details for customer support in China.

Kaye LTR-150 Specifications

General IconGeneral
BrandKaye
ModelLTR-150
CategoryMeasuring Instruments
LanguageEnglish