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Chapter index
11 - ELECTRIC SYSTEM ......................................................................................................................................... 86
Wiringdiagramwithalternator12V45A/65A/80A........................................................................................................ 86
Recommendedbatteries.................................................................................................................................................. 87
AlternatortypeMarelliAA125R14V45A...................................................................................................................... 88
CharacteristiccurvesforalternatortypeMarelliAA125R14V45A............................................................................... 88
CharacteristicvoltagecurveforregulatortypeRTT119AC............................................................................................ 88
AlternatortypeMarelliAA125R14V65A...................................................................................................................... 89
CharacteristiccurvesforalternatortypeMarelliAA125R14V65A............................................................................... 89
CharacteristicvoltagecurveforregulatortypeRTT119AC............................................................................................ 89
AlternatortypeIskra,AAK313914V80A...................................................................................................................... 90
CharacteristiccurvesforalternatortypeIskra,AAK313914V80A.............................................................................. 90
CharacteristicvoltagecurveforregulatortypeAER1528............................................................................................... 90
StartingMotor12V.............................................................................................................................................................91
CharacteristiccurvesforstartingmotortypeBoschEV12V2.2kW................................................................................91
Wiringdiagram24Vwithalternator35A........................................................................................................................... 92
Recommendedbatteries.................................................................................................................................................. 93
AlternatortypeIskra,typeAAK357028V35A-(for24Voutts)................................................................................... 94
CharacteristiccurvesforalternatortypeAAK357028V35A(for24Voutts)............................................................... 94
CharacteristicvoltagecurveforregulatortypeAER1528............................................................................................... 94
StartingMotor24V............................................................................................................................................................ 95
CharacteristiccurvesforstartingmotorIskratypeAZE459824V3kW....................................................................... 95
Spacerangeforstartermotor......................................................................................................................................... 95
Connectiondiagramforpreheatingcontrolunit............................................................................................................... 96
Glowplugcontrollerrelaywithcoolanttemperaturesensor............................................................................................ 96
Pre-heatingglowplug....................................................................................................................................................... 96
Temperaturesensor(Thermistor)..................................................................................................................................... 97
Coolanthightemperaturelampswitch............................................................................................................................. 97
Thermistorforelectricthermometer................................................................................................................................. 98
Thermistorforpreheatingwatertemperature-Thermalcontactforwatertemperatureindicatorlight........................... 98
12 - SETTINGS ...................................................................................................................................................... 100
Idlingspeedsettinginno-loadconditions(standard)..................................................................................................... 100
Fullspeedsettinginno-loadconditions(standard)........................................................................................................ 100
Standardinjectionpumpdeliverysettingwithouttorquedynamometer........................................................................ 100
Injectionpumpdeliverylimitingandtorqueadjustingdevice......................................................................................... 100
Fuellimitingdevice(g.208-209)....................................................................................................................................101
Fuellimitingdeviceadjustment(g.208-209).................................................................................................................101
Stopsetting......................................................................................................................................................................101
ApplicationdiagramfortamperingsystemadjustmentscrewandtorquegearingdeviceforEPA-approvedengines..101
13 - ENGINE STORAGE ...................................................................................................................................... 103
Enginestorage................................................................................................................................................................103
Protectivetreatment.........................................................................................................................................................103
Preparingtheengineforoperationafterprotectivetreatment........................................................................................103
14 - TORQUE SPECIFICATIONS AND USE OF SEALANT ................................................................................ 104
Maintorquespecications.............................................................................................................................................. 104
Tableoftighteningtorquesforstandardscrews(coarsethread)................................................................................... 105
Tableoftighteningtorquesforstandardscrews(nethread)........................................................................................ 105
15 - SPECIAL TOOLS ........................................................................................................................................... 106
Workshop Manual KDW 1603_2204_2204/T _ cod. ED0053029180 - 1° ed_rev. 00