Kollmorgen SERVOSTAR 620

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Instructions Manual

Edition 07/2010

Translation of the original manual.

Valid for Hardware Revision 05.20

SERVOSTAR

601...620

Digital Servo Amplifier

File sr601_e.***

Keep all manuals as a product component

during the life span of the product.

Pass all manuals to future users / owners

of the product.

Main Page

Table of Contents4
General8
About this Manual8
Target Group8
Hints for the Online Edition (PDF Format)8
Symbols Used9
Standards Used9
Abbreviations Used10
Safety Instructions12
Use as Directed13
Prohibited Use13
Approvals14
Conformance with UL and Cul14
EC Conformance14
EC Declaration of Conformity15
European Directives and Standards for the Machine Builder16
GOST-R Conformance17
Handling18
Transport18
Packaging18
Storage18
Maintenance18
Disassembling19
Repair19
Disposal19
Package Supplied20
Nameplate20
Part Number Scheme21
Technical Description22
The SERVOSTAR 600 Family of Digital Servo Amplifiers22
Technical Data24
Recommended Torque25
Fusing25
Ambient Conditions, Ventilation, Mounting Position25
Conductor Cross-Sections26
LED Display26
Control for Motor Holding Brake27
Grounding System28
Electrical Brake Circuit28
Switch-On and Switch-Off Behavior30
Behavior in Standard Operation31
Behavior in the Event of an Error (with Standard Setting)32
Stop/Emergency Stop Function to en 6020433
Stop: Standards33
Emergency Stop: Standards34
Shock-Hazard Protection35
Leakage Current35
Residual-Current Circuit Breakers (FI)35
Isolating Transformers35
Mechanical Installation36
Safety Instructions36
Guide to Mechanical Installation36
Assembly37
Dimensions38
Electrical Installation40
Safety Instructions40
Guide to Electrical Installation41
Wiring42
Safety Instructions42
Technical Data for Connecting Cables43
Shielding Connection to the Front Panel43
Motor Connector with Shieldplate44
Components of a Servo System45
Block Diagram46
Pin Assignments47
Connection Diagram (Overview)48
Power Supply49
Connection to Various Mains Supply Networks49
Mains Supply Connection (X0)50
Auxiliary Supply (X4)50
DC Bus Link (X7)50
Motor Connection with Holding Brake (X9)51
External Brake Resistor (X8)51
Feedback52
Resolver (X2)53
Sine Encoder 5V with Biss (X1)54
Sine Encoder with Endat 2.1 or HIPERFACE (X1)55
Sine Encoder Without Data Channel (X1)56
Incremental Encoder / Sine Encoder with Hall (X1)57
Incremental Encoder (X5)58
Electronic Gearing, Master-Slave Operation59
Connection to a SERVOSTAR Master, 5 V Signal Level (X5)60
Connection to Encoders with 24 V Signal Level (X3)60
Connection to a Sine-Cosine Encoder (X1)61
Connection to an SSI Encoder (X5)62
Connection to Stepper Motor Controllers (Step and Direction)62
Step/Direction with 5 V Signal Level (X5)63
Step/Direction with 24 V Signal Level (X3)63
Encoder Emulations64
Incremental Encoder Output - a Quad B (X5)64
SSI Output (X5)65
Digital and Analog Inputs and Outputs66
Analog Inputs (X3)66
Analog Outputs (X3)67
Digital Inputs (X3)68
Digital Outputs (X3)69
RS232 Interface, PC Connection (X6)70
Canopen Interface (X6)71
Setup72
Safety Instructions72
Setup Software73
General73
Use as Directed73
Software Description73
Hardware Requirements74
Operating Systems74
Installation under WINDOWS74
Quickstart Guide75
Preparation75
Unpacking, Mounting and Wiring the Servo Amplifier75
Documents75
Minimum Wiring for Drive Test76
Connect77
Important Screen Elements78
Basic Setup79
Motor (Synchronous)80
Feedback81
Save Parameters and Restart82
Jogging the Motor (Speed Control)83
Status84
Monitor84
Additional Setup Parameters84
Multi-Axis Systems85
Node Address for CAN-Bus85
Baud Rate for CAN-Bus85
Example of Connections for Multi-Axis System86
Key Operation / LED Display87
Key Operation87
Status Display87
Standard Menu Structure88
Extended Menu Structure88
Error Messages89
Warning Messages90
Removing Faults/Warnings91
Expansions / Accessories92
Option -AS-, Restart Lock for Personal Safety92
Safety Instructions92
Use as Directed93
Block Diagram93
Functional Description94
Signal Diagram (Sequence)94
Functional Test95
Connection Diagram (Principle)95
Application Example Category 1 According to EN954-196
Control Circuit96
Mains Supply Circuit96
Application Example Category 3 According to EN954-197
Control Circuit97
Mains Supply Circuit97
Flow Chart98
Expansion Cards99
Guide to Installation of Expansion Cards99
Expansion Card -I/O-14/08100
Front View100
Technical Data100
Light Emitting Diodes (Leds)100
Select Motion Task Number (Sample)100
Connector Assignments101
Connection Diagram102
Expansion Cards -PROFIBUS103
Front View103
Connection Technology103
Connection Diagram103
Expansion Card -SERCOS104
Front View104
Light Emitting Diodes (Leds)104
Connection Technology104
Connection Diagram105
Modifying the Station Address105
Modifying the Baud Rate and Optical Power105
Expansion Card -DEVICENET106
Front View106
Connection Technology106
Connection Diagram106
Combined Module/Network Status-LED107
Setting the Station Address (Device Address)107
Setting the Transmission Speed107
Bus Cable108
Expansion Card -Ethercat109
Front View109
Leds109
Connection Diagram109
Expansion Card -SYNQNET110
Front View110
NODE ID Switch110
Node LED Table110
Synqnet Connection, Connector X21B/C (RJ-45)110
Digital Inputs/Outputs, Connector X21A (Subd 15-Pin, Socket)111
Connection Diagram Digital Inputs/Outputs, Connector X21A111
Expansion Module -2CAN112
Installation112
Front View112
Connection Technology112
Connector Assignments113
Connection Diagram113
Special Accessories114
Power Supply SINCOS114
Terminating Adapter for Encoder Cables114
Hall Dongle115
Appendix 11.1 Glossary116
Order Numbers118
Servo Amplifiers118
Expansion Cards118
Connectors118
Special Accessories118
Repair-/Disposal Request Telefax Form119
Index120

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