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Kollmorgen
Amplifier
S7240
Kollmorgen S7240 User Manual
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Edition
07/2014
Translation
of
the
original
instruction
manual.
Valid
for
Hardware
Revision
02.10
S700
Digital
Servo
Amplifier
S701x2…S724x2
(STO
dual
channel)
Instruction
Manual
Keep
all
manuals
as
a
product
component
during
the
life
span
of
the
product.
Pass
all
manuals
to
future
users
and
owners
of
the
product.
File
s701_e.***
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
7
About this Manual
7
Notes for the Printed Edition (Paper Version)
7
Notes for the Online Edition (PDF Format)
7
Symbols Used
8
Standards Used
8
Abbreviations Used
9
2 Safety
10
You Should Pay Attention to this
10
Use as Directed
12
Prohibited Use
13
Handling
13
Transport
13
Packaging
13
Storage
14
Maintenance, Cleaning
14
Disassembling
14
Repair
15
Disposal
15
3 Approvals
17
Conformance with UL
17
CE Conformance
18
European Directives and Standards for the Machine Builder
18
CE Declaration of Conformity
19
GOST-R Conformance
20
Functional Safety
21
Safety Certificate S700
21
Safety Certificate S700 with Safety Card
22
4 Package
23
Package Supplied
23
Nameplate
23
Part Number Scheme
24
5 Technical Description
25
The S700 Family of Digital Servo Amplifiers
25
Technical Data
28
Rated Data S7Xx0
28
Rated Data S7Xx6
29
Inputs, Outputs, Aux. Voltage Supply
30
Connectors
30
Recommended Tightening Torques
30
Fusing
30
Ambient Conditions, Ventilation, Mounting Position
31
Conductor Cross-Sections
31
Motor Holding Brake
32
LED Display
33
Grounding System
33
Dynamic Braking (Brake Circuit)
33
Switch-On and Switch-Off Behavior
36
Behavior in Standard Operation
37
Behavior in the Event of an Error (with Standard Setting)
38
Stop-, Emergency Stop-, Emergency off Function to IEC 60204
39
Stop
39
Emergency Stop
40
Emergency off
40
Safety Function STO
41
Safety Characteristic Data
41
Enclosure
41
Wiring
41
Important Notes
42
Use as Directed STO
42
Prohibited Use STO
42
Technical Data and Pinning
43
Functional Description
44
Functional Test
49
Shock-Hazard Protection
51
Leakage Current
51
Residual Current Protective Device (RCD)
51
Isolating Transformers
51
6 Mechanical Installation
53
Important Notes
53
Guide to Mechanical Installation
53
Assembly
54
Dimensions
55
Fan Assembly
56
7 Electrical Installation
57
Important Notes
57
Guide to Electrical Installation
58
Wiring
59
Shielding Connection to the Front Panel
60
Motor Connector X9 with Shielding Connection
60
Technical Data for Connecting Cables
61
Components of a Servo System
62
Block Diagram
63
Connector Assignments
64
Connection Diagram (Overview)
65
Electrical Supply
66
Connection to Various Mains Supply Networks
66
Auxiliary Supply (X4)
68
Mains Supply Connection (X0), Three Phase
68
Mains Supply Connection (X0), Two Phase Without Neutral
68
Mains Supply Connection (X0), Single Phase with Neutral
69
DC Bus Link (X8)
70
DC Bus Topology
71
External Brake Resistor (X8)
72
Capacitor Module KCM
72
Motor and Holding Brake Connection (X9)
74
Feedback Systems
75
Primary and Secondary Feedback Types
76
Resolver (X2)
77
Sine Encoder with Biss Analog (X1)
78
Encoder with Biss Digital (X1)
79
Sine Encoder with Endat 2.1 (X1)
80
Encoder with Endat 2.2 (X1)
81
Sine Encoder with HIPERFACE (X1)
82
Sine Encoder with SSI (X1)
83
Sine Encoder Without Data Channel (X1)
84
Sine Encoder with Hall (X1)
85
ROD (Aquadb) 5V, 1.5Mhz (X1)
86
ROD (Aquadb) 5V, 350Khz (X1)
87
ROD (Aquadb) 5V, 350Khz with Hall (X1)
88
ROD (Aquadb) 24V (X3)
89
ROD (Aquadb) 24V with Hall (X3, X1)
90
SSI Encoder (X1)
91
Hall Sensors (X1)
92
Electronic Gearing, Master-Slave Operation
93
Encoder Control Types
93
Connection to Stepper Motor Controllers (Step and Direction)
94
Master-Slave Operation
95
Encoder Emulation, Position Output
96
Incremental Encoder Output - a Quad B (X1)
96
SSI Encoder Output (X1)
97
Digital and Analog Inputs and Outputs
98
Analog Inputs (X3B)
98
Digital Inputs (X3A, X3B and X4A, X4B)
99
Digital Outputs (X3A, X3B)
101
RS232 Interface, PC Connection (X6)
102
Canopen Interface (X6)
103
Ethernet Interface (X7)
104
Memory Card
105
8 Setup
107
Important Notes
107
Setup Software
108
Use as Directed
108
Software Description
108
Hardware Requirements, Operating Systems
109
Installation under WINDOWS
109
Quickstart
110
Preparation
110
Connect
112
Important Screen Elements
113
Setup Wizard
114
Motion Service (Jog Mode)
117
More Setup Screens
118
Multi Axis System
119
Keypad Operation and LED Display
119
Keypad Operation
120
Status Display
120
Standard Menu
120
Advanced Menu
121
Error Messages
122
Warning Messages
123
Trouble Shooting
124
9 Expansions
125
Guide to Installation of Expansion Cards in Slot 1
125
Expansion Cards for Slot 1
125
Expansion Card -I/O-14/08
126
Expansion Card -PROFIBUS
129
Expansion Card -SERCOS
130
Expansion Card - DEVICENET
132
Expansion Card -SYNQNET
135
Expansion Card - FB-2To1
137
Expansion Module -2CAN
139
Expansion Cards for Slot 2
141
Guide to Installation of Expansion Cards in Slot 2
141
Option "F2", Controlled Fan
141
Expansion Cards "Posi/O" & "Posi/O-Monitor
142
Expansion Cards for Slot 3
151
Guide to Installation of Expansion Cards in Slot 3
151
Option "F2", Controlled Fan
151
Expansion Cards "Posi/O" & "Posi/O-Monitor
151
Expansion Card "Safety 2-2" (S4)
152
Expansion Card "Safety 1-2" (S3)
155
10 Appendix
159
10 Appendix
159
Glossary
159
Order Codes
161
Servo Amplifiers
161
Memory Card
161
Expansion Cards
162
Mating Connectors
162
Repair- or Disposal Request Telefax Form
163
Index
164
5
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Kollmorgen S7240 Specifications
General
Brand
Kollmorgen
Model
S7240
Category
Amplifier
Language
English
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