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Kollmorgen S700 - User Manual

Kollmorgen S700
166 pages
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Edition 07/2014
Translation of the original instruction manual.
Valid for Hardware Revision 02.10
S700
Digital Servo Amplifier S701x2…S724x2 (STO dual channel)
Instruction Manual
Keep all manuals as a product component
during the life span of the product.
Pass all manuals to future users and owners
of the product.
File s701_e.***

Table of Contents

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Questions and Answers

  • R
    Rachel ReyesAug 20, 2025
    What to do if my Kollmorgen Servo Drives report a following error?
    • R
      Richard HunterAug 20, 2025
      If your Kollmorgen Servo Drive reports a following error, it might be because the I or I settings are too low, or the setpoint ramp is too long. Try increasing the I or I settings, keeping them within the motor limits, and shorten the setpoint ramp.
  • J
    jonathanhallAug 22, 2025
    What causes a communication fault message on Kollmorgen Servo Drives?
    • K
      Katelyn HallAug 22, 2025
      The 'communication fault' HMI message on your Kollmorgen Servo Drives indicates a problem with the communication setup. This could be due to using the wrong cable, plugging the cable into the wrong position, or selecting the wrong PC interface. Ensure you are using a null-modem cable, plug the cable into the correct sockets on both the servo amplifier and PC, and select the correct interface.
  • T
    Tommy BlakeAug 25, 2025
    How to fix communication fault HMI message on Kollmorgen S700 Amplifier?
    • J
      josephjeffersonAug 25, 2025
      A communication fault may occur due to several reasons: * Using the wrong cable, so use a null-modem cable. * The cable might be plugged into the wrong position on the servo amplifier or PC, so plug the cable into the correct sockets. * The wrong PC interface might be selected, so select the correct interface.
  • R
    robinsonjennaAug 26, 2025
    What to do if Kollmorgen S700 Amplifier drive reports following error?
    • A
      Alicia SmithAug 26, 2025
      If the drive reports a following error, it could be because I or I rms peak is set too low, so increase I or I rms peak, but keep within motor ratings. Alternatively, the accel/decel ramp might be too long, so shorten the ramp +/-.
  • D
    Diana StrongAug 27, 2025
    Why is my Kollmorgen Servo Drives motor overheating?
    • J
      Jerry CampbellAug 27, 2025
      If your Kollmorgen Servo Drive motor is overheating, it may be due to the I /I settings being too high. Try reducing the I /I values.
  • B
    Barbara RobinsonAug 29, 2025
    Why does my Kollmorgen Servo Drives motor oscillate?
    • G
      gcooperAug 29, 2025
      If your Kollmorgen Servo Drive motor oscillates, it could be due to several reasons: the gain being too high, broken shielding in the feedback cable, or AGND not wired up. To resolve this, reduce the Kp, replace the feedback cable, and join AGND to CNC-GND.
  • Z
    zaguirreAug 31, 2025
    What to do if my Kollmorgen Servo Drives motor does not rotate?
    • S
      Samantha AllenAug 31, 2025
      If your Kollmorgen Servo Drive does not rotate, possible causes include: the servo amplifier not being enabled, a break in the setpoint cable, swapped motor phases, the brake not being released, a mechanically blocked drive, an incorrect number of motor poles set, or incorrect feedback setup. To fix this, apply an enable signal, check the setpoint cable, correct the motor phase sequence, check the brake control, check the mechanism, set the correct number of motor poles, and set up the feedback correctly.
  • D
    Douglas Holt Jr.Sep 2, 2025
    Why is my Kollmorgen Servo Drives too soft?
    • E
      Ethan DeanSep 2, 2025
      If your Kollmorgen Servo Drive feels too soft, it could be because the Kp is too low, Tn is too high, or ARLPF / ARHPF or ARLP2 are too high. Try increasing Kp, using the motor default value for Tn, and reducing ARLPF / ARHPF and ARLP2.
  • B
    briandelgadoSep 4, 2025
    Why does my Kollmorgen Servo Drives run roughly?
    • J
      Jessica WarrenSep 4, 2025
      If your Kollmorgen Servo Drive runs roughly, it might be because the Kp is too high, Tn is too low, or ARLPF / ARHPF or ARLP2 are too low. You can try reducing Kp, using the motor default value for Tn, and increasing ARLPF / ARHPF and ARLP2.
  • J
    James SmithSep 6, 2025
    How to fix axis drifts at setpoint = 0V in Kollmorgen Servo Drives?
    • K
      kandersonSep 6, 2025
      If you're experiencing axis drift at setpoint = 0V with your Kollmorgen Servo Drives, it could be due to an incorrectly adjusted offset or AGND not being connected to CNC-GND. Adjust the setpoint-offset and join AGND and CNC-GND.

Summary

General

Symbols Used

Explains the meaning of various symbols used in the manual for warnings and notes.

Standards Used

Lists the standards referenced in the manual for safety and design compliance.

Abbreviations Used

Provides a list of abbreviations and their meanings used throughout the document.

Safety

You Should Pay Attention To This

Highlights critical safety aspects, documentation review, and technical data adherence.

Use As Directed

Defines the intended use of servo amplifiers as safety components in machines.

Prohibited Use

Specifies environments and applications where servo amplifier use is not permitted.

Handling

Provides guidelines for safe transport, unpacking, and general handling of the device.

Repair

Details the procedure for device repair, emphasizing manufacturer involvement.

Technical Description

The S700 Family of Digital Servo Amplifiers

Overview of the S700 series servo amplifiers and their standard features.

Technical Data

Presents detailed electrical, mechanical, and performance specifications for S7xx0 and S7xx6 models.

Motor Holding Brake

Describes the function and control of the motor's holding brake.

Dynamic Braking (Brake Circuit)

Explains the dynamic braking function and energy dissipation in the brake resistor.

Switch-On and Switch-Off Behavior

Details the drive's behavior during power-on, power failure, and operational states.

Stop, Emergency Stop, Emergency Off Function

Covers stop functions compliant with IEC 60204 for safe machine operation.

Safety Function STO

Describes the Safe Torque Off (STO) function for protection against unintended restart.

Shock-Hazard Protection

Addresses protection measures against electric shock, including leakage current and RCDs.

Mechanical Installation

Important Notes

Provides crucial safety and handling guidelines for mechanical installation.

Guide to Mechanical Installation

Outlines key considerations for installing the servo amplifier in a control cabinet.

Assembly

Step-by-step instructions for physically mounting the servo amplifier.

Dimensions

Provides physical dimensions for different S700 amplifier models.

Electrical Installation

Important Notes

Highlights electrical safety, proper wiring, and connection precautions.

Guide to Electrical Installation

Provides a structured approach to performing electrical installation tasks.

Wiring

Details wiring practices, including routing, shielding, and connections.

Connector Assignments

Lists pin assignments for all connectors on the servo amplifier and expansion cards.

Electrical Supply

Covers connection requirements for various mains supply networks.

DC Bus Link (X8)

Explains the DC bus link connection for parallel operation and external brake resistors.

Motor and Holding Brake Connection (X9)

Details the connection procedures for the motor and its holding brake.

Feedback Systems

Introduces feedback devices required for closed-loop servo control.

Primary and Secondary Feedback Types

Overviews supported feedback types, parameters, and connection diagrams.

Electronic Gearing, Master-Slave Operation

Explains advanced functionalities like electronic gearing and master-slave configurations.

Encoder Emulation, Position Output

Covers generating incremental encoder signals from servo amplifier outputs.

Digital and Analog Inputs and Outputs

Details the configuration and use of digital and analog I/O ports.

RS232 Interface, PC Connection (X6)

Describes connecting the servo amplifier to a PC via RS232 for setup and control.

CANopen Interface (X6)

Explains the CANopen interface for communication and control.

EtherNET Interface (X7)

Details the EtherNET interface for fieldbus communication.

Memory Card

Covers the use of memory cards for firmware updates and parameter storage.

Setup

Important Notes

Highlights safety precautions and preparation steps before setting up the servo amplifier.

Setup Software

Describes the DRIVEGUI.EXE software for configuration and parameter setting.

Quickstart

Provides a streamlined guide for initial setup and basic drive testing.

Multi Axis System

Explains how to connect and configure multiple servo amplifiers in a system.

Keypad Operation and LED Display

Details how to operate the amplifier using its front panel keypad and interpret LED indicators.

Error Messages

Lists and explains error codes displayed by the amplifier for troubleshooting.

Warning Messages

Lists and explains warning codes indicating non-critical operational issues.

Trouble Shooting

Provides guidance on diagnosing and resolving common faults and operational issues.

Expansions

Expansion Cards for Slot 1

Details the installation and types of expansion cards available for slot 1.

Expansion Cards for Slot 2

Details the installation and types of expansion cards available for slot 2.

Expansion Cards for Slot 3

Details the installation and types of expansion cards available for slot 3.

Appendix

Glossary

Provides definitions for technical terms and concepts used in the manual.

Order Codes

Lists order numbers for servo amplifiers, accessories, and expansion cards.

Repair- or Disposal Request Telefax Form

Provides a form for requesting repair or disposal services.

Kollmorgen S700 Specifications

General IconGeneral
ModelS700
TypeServo Amplifier
Control ModesTorque, Velocity, Position
Feedback SupportResolver
Communication InterfacesEtherCAT, CANopen
Safety FeaturesSTO (Safe Torque Off), SS1 (Safe Stop 1)
Protection FeaturesOvervoltage, Undervoltage, Overtemperature
Operating Temperature0°C to 40°C
Storage Temperature-25°C to +70°C
Humidity5% to 85% non-condensing

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