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2016 690 DUKE R
KTM 2016 690 DUKE R User Manual
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18
SERVICE
WORK
ON
THE
ENGINE
163
K00370-11
–
Mount
and
tighten
screw
plug
with
the
O-ring.
Guideline
Plug,
oil
screen
M20x1.5
15
Nm
(11.1
lbf
ft)
K00375-10
–
Position
the
oil
screen
with
the
O-rings.
–
Mount
and
tighten
screw
plug
with
the
O-ring.
Guideline
Plug,
oil
screen
M20x1.5
15
Nm
(11.1
lbf
ft)
–
Fill
up
with
engine
oil
at
the
clutch
cover.
Engine
oil
1.70
l
(1.8
qt.)
Engine
oil
(SAE
10W/60)
(00062010035)
(
p.
190)
Alternative
engine
oil
Engine
oil
(SAE
10W/50)
(
p.
191)
164
166
Table of Contents
Default Chapter
5
Table of Contents
5
1 Means of Representation
9
Symbols Used
9
Formats Used
10
2 Safety Advice
11
Use Definition - Intended Use
11
Degrees of Risk and Symbols
12
Tampering Warning
12
Safe Operation
13
Protective Clothing
14
Work Rules
14
Environment
14
Owner's Manual
15
3 Important Notes
16
Manufacturer and Implied Warranty
16
Operating and Auxiliary Substances
16
Spare Parts, Accessories
16
Service
17
Figures
17
Customer Service
17
4 View of Vehicle
18
View of Vehicle, Front Left (Example)
18
View of Vehicle, Rear Right (Example)
20
5 Serial Numbers
22
Chassis Number
22
Type Label
22
Key Number
23
Engine Number
24
Fork Part Number
24
Shock Absorber Article Number
25
6 Controls
26
Clutch Lever
26
Hand Brake Lever
26
Throttle Grip
27
Switches on the Left Side of the Handlebar
27
Combination Switch
27
Light Switch
28
Menu Switch
29
Turn Signal Switch
29
Horn Button
30
Switches on the Right Side of the Handlebar
30
Emergency off Switch
30
Electric Starter Button
31
Ignition/Steering Lock
31
Opening the Filler Cap
32
Closing the Filler Cap
33
Seat Lock
33
Tool Set
34
Handrails
34
Passenger Footrest
35
Shift Lever
35
Foot Brake Lever
36
Side Stand
37
7 Combination Instrument
38
Overview
38
Indicator Lamps
39
Speed
40
Time
41
Temperature
41
Gear Display
42
Fuel Tank Capacity
42
Coolant Temperature Indicator
43
Favorites
43
Trip 1
44
Trip 2
44
General Info
45
Set Favorites
45
Settings
46
Warning
46
Tc/Abs
47
Mtc/Abs
48
Language
49
Distance
49
Temp
50
Pressure
50
Volume
51
Set the Time and Date
51
Shift Light
52
Extra Functions
53
Drive Mode (Optional)
53
8 Preparing for Use
54
Advice on First Use
54
Running in the Engine
55
Loading the Vehicle
56
9 Riding Instructions
58
Performing Checks and Vehicle Care When Preparing for Use
58
Starting
59
Starting off
60
Shifting, Riding
60
Engine Braking Control (MSR)
64
Applying the Brakes
65
Stopping, Parking
66
Transport
68
Refueling
69
10 Service Schedule
71
Additional Information
71
Required Work
71
Recommended Work
73
11 Tuning the Chassis
74
Fork/Shock Absorber (Duke R)
74
Adjusting the Compression Damping of the Fork (Duke R)
74
Adjusting the Rebound Damping of the Fork (Duke R)
75
Compression Damping of the Shock Absorber (Duke R)
76
Adjusting the High-Speed Compression Damping of the Shock Absorber (Duke R)
76
Adjusting the Low-Speed Compression Damping of the Shock Absorber (Duke R)
77
Adjusting the Rebound Damping of the Shock Absorber (Duke R)
78
Adjusting the Spring Preload of the Shock Absorber
79
Adjusting the Footrests
81
Adjusting Foot Brake Lever Stub (Duke R)
84
12 Service Work on the Chassis
85
Raising the Motorcycle with the Rear Lifting Gear
85
Removing the Rear of the Motorcycle from the Lifting Gear
85
Lifting the Motorcycle with the Front Lifting Gear
86
Taking the Motorcycle from the Front Lifting Gear
87
Removing the Passenger Seat
88
Mounting the Passenger Seat
88
Removing the Passenger Seat Cover (Duke R)
89
Mounting the Passenger Seat Cover (Duke R)
89
Checking the Chain for Dirt
90
Cleaning the Chain
90
Checking the Chain Tension
91
Adjusting the Chain Tension
93
Checking the Chain, Rear Sprocket, and Engine Sprocket
95
Adjusting the Basic Position of the Clutch Lever
97
Checking/Correcting the Fluid Level of the Hydraulic Clutch
98
13 Brake System
100
Antilock Braking System (ABS)
100
Adjusting the Basic Position of the Hand Brake Lever
102
Checking the Brake Discs
102
Checking the Brake Fluid Level of the Front Brake
103
Adding Front Brake Fluid
105
Checking the Front Brake Linings
107
Checking the Free Travel of Foot Brake Lever
108
Adjusting the Basic Position of the Foot Brake Lever
109
Checking Rear Brake Fluid Level
111
Adding Rear Brake Fluid
112
Checking the Rear Brake Linings
114
14 Wheels, Tires
115
Removing the Front Wheel
115
Installing the Front Wheel
116
Removing the Rear Wheel
119
Installing the Rear Wheel
121
Checking the Rear Hub Rubber Dampers
124
Checking the Tire Condition
125
Checking the Tire Pressure
127
15 Electrical System
128
Removing the Battery
128
Installing the Battery
130
Recharging the Battery
131
Changing the Main Fuse
134
Changing the ABS Fuses
136
Changing the Fuses of Individual Power Consumers
137
Removing the Headlight Mask with the Headlight
140
Installing the Headlight Mask with the Headlight
141
Changing the Headlight Bulb
143
Changing the Parking Light Bulb
146
Changing the Turn Signal Bulb (Duke)
147
Checking the Headlight Setting
148
Adjusting the Headlight Range
148
Diagnostics Connector
149
16 Cooling System
150
Checking the Antifreeze and Coolant Level
150
Checking the Coolant Level in the Compensating Tank
152
Draining the Coolant
154
Filling/Bleeding the Cooling System
155
17 Tuning the Engine
157
Checking the Basic Position of the Shift Lever
157
Adjusting the Basic Position of the Shift Lever
157
Drive Mode (Optional)
159
Motorcycle Traction Control (Optional) (MTC)
160
18 Service Work on the Engine
161
Checking the Engine Oil Level
161
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
161
Adding Engine Oil
166
19 Cleaning, Care
168
Cleaning the Motorcycle
168
Checks and Maintenance Steps for Winter Operation
170
20 Storage
171
Preparing for Use after Storage
172
21 Troubleshooting
173
22 Technical Data
176
Engine
176
Engine Tightening Torques
177
Capacities
181
Engine Oil
181
Coolant
181
Fuel
181
Chassis
182
Electrical System
183
Tires
184
Fork
184
Duke
184
Duke R
185
Shock Absorber
186
Duke
186
Duke R
186
Chassis Tightening Torques
187
23 Substances
192
24 Auxiliary Substances
195
25 Standards
197
26 Index of Special Terms
198
27 List of Abbreviations
199
28 List of Symbols
200
Red Symbols
200
Yellow and Orange Symbols
200
Green and Blue Symbols
200
Index
202
5
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KTM 2016 690 DUKE R Specifications
General
Brand
KTM
Model
2016 690 DUKE R
Category
Motorcycle
Language
English
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