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KTM 450 EXC - 17 Tuning the Engine; Checking the Play in the Throttle Cable; Adjusting the Play in the Throttle Cable

KTM 450 EXC
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17 TUNING THE ENGINE 104
17.1 Checking the play in the throttle cable
400192-11
Check the throttle grip for smooth operation.
Move the handlebar to the straight-ahead position. Move the throttle grip back and
forth slightly to ascertain play
in the throttle cable.
Play in throttle cable 3… 5 mm (0.12… 0.2 in)
» If the throttle cable play does not meet specifications:
Adjust the play in the throttle cable. ( p. 104)
Danger
Danger of poisoningExhaust gases are toxic and inhaling them may result
in unconsciousness and/or death.
When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in an enclosed space without an
effective exhaust extraction system.
Start the engine and let it run idle. Move the handlebar to and fro over the entire
steering range.
The idle speed must not change.
» If the idle speed changes:
Adjust the play in the throttle cable. ( p. 104)
17.2 Adjusting the play in the throttle cable
Preparatory work
Remove the seat. ( p. 64)
Remove the fuel tank. ( p. 69)
Check throttle cable routing. ( p. 76)
K00147-10
Main work
Move the handlebar to the straight-ahead position.
Push back sleeves
.
Loosen nut
. Turn adjusting screw
in as far as possible.
Loosen nut
. Turn adjusting screw
so that there is play in the throttle cable
at the throttle grip.
Guideline
Play in throttle cable 3… 5 mm (0.12… 0.2 in)
Tighten nut
.
Press and hold the throttle grip in the closed setting. Turn adjusting screw
out
until there is no play in throttle cable
.
Tighten nut
.
Slide on sleeves
. Check the throttle grip for smooth operation.
Finishing work
Install the fuel tank. ( p. 70)
Mount the seat. ( p. 64)
Check the play in the throttle cable. ( p. 104)

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