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Lubecore 210 - User Manual

Lubecore 210
60 pages
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General Manual
Lubecore_GM_001
Parallel Automated Lubrication System
210 Pneumatic Pump
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Summary

Document Overview

Document Information

Provides details about the manual, file reference, revision, and publication date.

Preface to the Manual

Offers important information for safe and proper operation of automated lubrication systems.

Safety Precautions

Lists essential safety rules and measures for operating and maintaining equipment.

Introduction to Automated Lubrication

Explains the benefits of automated lubrication systems for equipment maintenance.

Concept of Automated Lubrication

Details the principles and reasons why equipment requires lubrication.

Benefits of Automated Lubrication

Highlights advantages such as extended maintenance and reduced wear.

Truck ALS Operation

Pneumatic Pump Overview

Describes the pneumatic pump as the heart of the ALS, detailing its features.

Pneumatic Pump Operation

Explains the step-by-step process of how the pneumatic pump operates.

Reservoir Follower Plate and Guide Rod

Details the function of the follower plate and guide rod in the pump reservoir.

Pump Mounting Gasket

Explains the purpose of the mounting gasket in preventing damage and corrosion.

Timer System Operations

Truck Timer Operation Overview

Provides a functional description of the Lubecore Truck Timer.

Performing a Truck Timer Test Cycle

Details methods to initiate a single manual test cycle on the timer.

Truck Timer Red Test Button

Explains the function and use of the red test button for cycle engagement.

Accelerated Test Cycles

Describes how to initiate continuous accelerated test cycles.

Smart Switch Option for Timers

Details the function of the external Smart Switch for test cycles.

Timer Communication Signals

Outlines visual and audible signals for system status and warnings.

Timer Service Report Function

Explains the timer's ability to record and store system performance data.

Programming the MkII Truck Timer

Guides on how to program the MkII Truck Timer using interface software.

Timer Interface Dongle Installation

Provides a quick installation guide for the timer interface dongle.

Electrical Connections

Electrical Connections Before September 2019

Shows the electrical schematic for truck timers installed before Sept 2019.

Truck Timer Wiring Identification Before Sept 2019

Identifies timer pins and wiring colors for models before Sept 2019.

Electrical Connections After September 2019

Presents the electrical schematic for truck timers installed from Sept 2019 onward.

Truck Timer Wiring Identification After Sept 2019

Identifies timer pins and wiring for models from Sept 2019 onward.

Basic Timer Functionality

General Operation of Basic Timer

Explains the operation of the basic timer without advanced features.

Programming the Basic Timer

Details how to set pause and working times using jumper pegs.

Basic Timer Test Cycle

Describes how to initiate a single lubrication cycle.

Basic Timer Red Test Button

Explains the function of the red test button on the basic timer.

Basic Timer Electrical Connections

Shows the electrical schematic and pin descriptions for the basic timer.

Component Operations

Solenoid Operation

Explains how the solenoid valve controls air flow to the pump.

Pressure Switch Function

Describes the role of the pressure switch in providing feedback to the timer.

Low Level Switch & Sensor

Details the function of the low-level sensor for monitoring lubricant levels.

Troubleshooting

Truck Timer Troubleshooting Guide

Provides a guide for diagnosing and resolving issues with truck timers.

Pump Mounted Timer Operation

General Operation of Pump Mounted Timer

Describes the operation of pump-mounted timers for trailer applications.

MKII Progressive Pump Mounted Timer

Details the operation and features of the MKII progressive pump mounted timer.

Pump Mounted Timer Connections

Explains the electrical wiring and connection options for pump mounted timers.

Test Cycle for Electrically Operated Timers

Describes how to perform a test cycle on electrically operated timers.

Electrical Connections for Trailer Timer

Shows the electrical schematic for the 12.079 trailer timer.

Trailer Timer Setting and Display

Explains the 7-segment display and how to set timer parameters.

Testing and Programming Trailer Timer

Guides on how to test and program trailer timer functions using a magnet.

Problem Prevention

Air Pocket Prevention in ALS

Discusses how air pockets are introduced and how to prevent them.

Low Level Switch;Sensor Importance

Emphasizes the importance of the low-level shut-off switch/sensor.

Injector System

Injector Function and Sizes

Explains the role of injectors and the availability of 11 different sizes.

Manifold Blocks for Injectors

Describes manifold blocks as central locations for metering units.

System Maintenance

Removing Air Pockets from ALS

Provides step-by-step instructions for purging air pockets from the system.

Filling the Reservoir

Details the procedure for refilling the pump reservoir with lubricant.

Heavy Duty Filter

Recommends installing an inline heavy-duty grease filter.

Technical Information

Pneumatic Pump Technical Specifications

Lists technical specifications for pneumatic pumps.

Injector and Point Identification of a Tandem Axle Tractor

Identifies lubrication points on a tandem axle tractor.

Trailer Lubrication Point Identification

Identifies lubrication points on a tandem axle trailer with steer lift.

Parallel Single Line common parts list

Lists common parts for parallel single-line lubrication systems.

Lubecore 210 Specifications

General IconGeneral
BrandLubecore
Model210
CategoryWater Pump
LanguageEnglish