REPLACE Gearbox oil
CLEAN Gearbox sump strainer
Place the lift truck on level ground with the engine stopped and the gear box oil still warm.
t
IMPORTANT
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Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (e1-INSTRUCTIONS AND SAFETY
RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
Dispose of the drain oil in an ecological manner.
DRAINING THE OIL
- Place a container under drain plug1 and under cover2 and unscrew the drain plug.
- Remove the cover plate3.
NOTE: When removing cover plates and hatches, clean the surrounding area and remove
any accumulations of flammable materials.
- Remove dipstick4 and unscrew filling plug5 in order to ensure that the oil is drained
properly.
CLEANING THE STRAINER
- Remove cover2 and set aside the O-ring joint and sealing washer.
- Allow the rest of the oil to drain away.
- Remove and clean the strainer using a compressed air jet.
- Clean the magnetic section on the plate.
- Refit the assembly and tighten up plate2 (tightening torque18-31 N.m).
FILLING WITH OIL
- Refit and tighten the drain plug1 (tightening torque34-54 N.m).
- Fill up with oil (
eLUBRICANTS AND FUEL) through the filler port5 and refit the plug.
- Start the engine and let it run for a few minutes.
- Check any possible leaks from the drain plug or cover.
- Stop the engine, and within5 minutes of the engine being stopped, check the correct
level between the MIN and MAX marks on the dipstick4.
- Top up the level if necessary.
- Refit cover plate3.
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