Manitowoc Published 04-17-17, Control # 067-11 4-79
16000 HANGING MAX-ERĀ® OPERATOR MANUAL SET-UP AND INSTALLATION
See Figure 4-8 for the following steps.
h. Unpin link (7, View B1) from storage position and
rotate to shipping position between links (6). Install
pins (5).
4. Disconnect and store straps and links in shipping
position (View A1) at LOCATION A on both sides of
mast.
Raise Wire Rope Guide to Shipping Position
Reverse Lower Wire Rope Guide steps on page 4-13 to raise
wire rope guide (5, Figure 4-7
, View B) to shipping position.
Lower Mast Stops
Reverse Raise Mast Stop steps on page 4-13 to lower mast
stops (1, Figure 4-7
, View A) to shipping position.
Remove Mast Inserts
See Figure 4-38 for the following procedures.
1. Disconnect mast top:
a. Attach lifting slings from assist to lifting lugs (1, View
B) on mast top (2).
b. Lift just enough to support mast top and remove
pins (3, View C).
c. Lift mast top (2) clear of insert (6) and place on
blocking in front of insert (View D). Pay out wire rope
from Drum 5, as required.
d. Disconnect lifting slings.
2. Remove insert (6):
a. Attach lifting slings to top chords directly behind
connectors at top end of insert (7, View D).
b. Lift just enough to support insert (7) and remove
pins (3, View C) between inserts (6 and 7).
Store pins (3) in pockets in the lacings next to the
connectors.
c. Lower inserts onto blocking (View D) and
disconnect lifting slings.
d. Attach lifting slings to lifting lugs (8, View D) on
insert (6).
e. Lift insert (6) clear of insert (7) and store insert on
job site or place on transport trailer.
f. Disconnect lifting slings.
3. Remove insert (7):
a. Attach lifting slings to top chords directly behind
connectors at top end of insert (7, View E).
b. Lower mast supports (9). Perform step 6 under topic
Install Mast Butt and Top on page 5.
c. Lower boom butt (10) onto mast supports.
d. Attach lifting slings to lifting lugs (1, View F) on insert
(7).
e. Lift just enough to support insert (7) and remove
pins (3, View C) between insert (7) and butt (10).
Store pins (3) in pockets in the lacings next to the
connectors.
f. Lift insert (7) clear of butt (10) and store insert on job
site or place on transport trailer.
g. Disconnect lifting slings.
4. Install mast top (2):
a. Check that retaining pins (Figure 4-37
, View F) are
installed in equalizer forks so boom hoist equalizer
cannot fall off forks while performing step 4c.
b. Attach lifting slings from assist crane to lifting lugs
(1, View G) on mast top (2).
c. Lift mast top into position at end of mast butt so fixed
pins (4, View A) in top engage hooked connectors
(5) in butt.
Haul in wire rope on Drum 5 while performing step
4c.
d. Lower mast top until bottom connecting holes line
up and install pins (3, View C).
e. Slacken lifting slings.
5. Remove mast butt (9) and top (2):
a. Attach lifting slings from assist crane to lifting lugs
(1, View H) on mast top (2) and mast butt (9).
b. Raise mast top and butt to horizontal (View H).
c. Disconnect electric cable (W64) and hydraulic lines
between butt and crane (Figure 4-3
, View D and E).
Clean connector and couplers and install
protective caps.
NOTE For Node-6 electrical connections with Mast Stop
Limit Switch, reference Figure 4-4
, Node-6
Configuration with Mast Stop Limit Switch for
cranes with software version M002066 or newer.
d. Store mast supports. Perform step 6 under topic
Install 20 ft (6 m) Insert on page 9.
e. Remove retaining pins from end of mast butt
(Figure 4-3
, View A).
f. Lift mast butt and top clear of crane and store on job
site or place on transport trailer.
g. Store pins in end of mast butt.
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