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MAYEKAWA 4M - Page 10

MAYEKAWA 4M
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Reciprocating Compressor M Series
ix
5.4 Refrigerant Oil Control Standard ............................................................... 5-6
5.5 Disassembly/Assembly .............................................................................. 5-7
5.5.1 Exterior Equipment ................................................................................................ 5-7
5.5.1.1 Removing the Oil Cooler Piping/
Water Cooled Type Oil Cooler ..................................................................... 5-8
5.5.1.2 Removing the Mechanical lock .................................................................... 5-8
5.5.1.3 Removing the Flywheel ............................................................................... 5-8
5.5.1.4 Assembly of the Flywheel ............................................................................ 5-8
5.5.1.5 Assembly of the Mechanical lock ................................................................ 5-9
5.5.1.6 Assembly of the Oil Cooler Piping/
Water Cooled Type Oil Cooler ..................................................................... 5-9
5.5.2 Suction/Discharge Area ....................................................................................... 5-10
5.5.2.1 Removing the Suction/Discharge Shut-off Valve ........................................5-11
5.5.2.2 Assembly of the Suction/Discharge Shut-off Valve ....................................5-11
5.5.2.3 Removing the Discharge Manifolds ............................................................5-11
5.5.2.4 Assembly of the Discharge Manifolds ....................................................... 5-12
5.5.3 Head Cover/Hand Hole Cover ............................................................................. 5-13
5.5.3.1 Removing the Head Jacket Cover ............................................................. 5-14
5.5.3.2 Removing the Head Cover ........................................................................ 5-14
5.5.3.3 Removing the Hand Hole Cover ................................................................ 5-15
5.5.3.4 Assembly of the Hand Hole Cover ............................................................ 5-16
5.5.3.5 Assembly of the Head Cover ..................................................................... 5-16
5.5.3.6 Assembly of the Head Jacket Cover ......................................................... 5-17
5.5.4 Valve Plate/Piston Assembly/Cylinder Sleeve Assembly .................................... 5-18
5.5.4.1 Attachment of the Spacer .......................................................................... 5-19
5.5.4.2 Removing the Valve Plate ......................................................................... 5-19
5.5.4.3 Removing the Piston Assembly ................................................................. 5-19
5.5.4.4 Assembly of the Cylinder Sleeve Assembly .............................................. 5-20
5.5.4.5 Assembly of the Piston Assembly ............................................................. 5-20
5.5.4.6 Assembly of the Suction Plate Valve/Suction Valve Spring ....................... 5-22
5.5.4.7 Assembly of the Valve Plate ...................................................................... 5-22
5.5.4.8 Removal of the Spacer .............................................................................. 5-23
5.5.5 Unloader .............................................................................................................. 5-24
5.5.5.1 Assembly of the Unloader Push Rod Washer ........................................... 5-25
5.5.5.2 Assembly of the Unloader Push Rod Assembly ........................................ 5-25
5.5.5.3 Assembly of the Solenoid Valve Unloader Cover Integrated .................... 5-25
5.5.6 Seal Cover/Mechanical Seal/Oil Seal .................................................................. 5-26
5.5.6.1 Removing the Seal Cover Assembly ......................................................... 5-27
5.5.6.2 Removing the Oil Seal Retainers .............................................................. 5-27
5.5.6.3 Removing the Oil Seal ............................................................................... 5-27
5.5.6.4 Assembly of the Oil Seal ........................................................................... 5-27
5.5.6.5 Assembly of the Mechanical Seal Collar ................................................... 5-28
5.5.6.6 Assembly of the Seal Cover Assembly...................................................... 5-28
5.5.7 Main Bearing Head Assembly/Oil Pump Assembly/Oil Filter Assembly ............. 5-29
5.5.7.1 Removing the Main Bearing Head Assembly ............................................ 5-30
5.5.7.2 Assembly of the Main Bearing Head Gasket............................................. 5-30
5.5.7.3 Assembly of the Main Bearing Head Assembly ........................................ 5-30

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