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Macro Series
Meler Macro Series User Manual
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F
or mor
e information speak with your F
ock
e Meler r
epr
esentative:
F
ocke Meler Gluing Solutions, S.A.
Pol. Arazuri-Ork
oien, c/B, nº3 A
E-31170 Arazuri - Navarra - Spain
Phone: +34 948 351 110
info@mel
er
.eu -
www.meler
.eu
F
ocke Gr
oup
83
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Guidelines
9
General
9
Symbols
9
Mechanical Components
10
Electrical Components
10
Hydraulic Components
10
Pneumatic Components
10
Thermal Components
11
Materials
11
Noise Emission Declaration
11
Intended Use
12
Limited Use
12
2 Introduction
13
Description
14
Intended Use
14
Limited Use
14
Modes of Operation
14
Hot-Melt Melter Identification
15
Main Components
16
Control Card Components
18
Pumping Control Card Components
19
Optional Equipment
20
3 Installation
21
Introduction
21
Installation Requirements
21
Free Space
21
Electrical Consumption
22
Compressed Air
22
Other Factors
23
Unpacking
23
Contents
23
Mounting the Equipment
23
Electrical Power Connection
24
Pneumatic Connection
24
Hose and Applicator Connection
25
Parameter Programming
25
Programming Working Temperatures
26
Selecting the Overheating Value
26
Keeping a Component on Display
27
External I/O Connections
27
Temperature Ok
28
External Standby
28
Low Level (Optional)
29
Output Inhibitor
29
Starting up the Motor (Ok Ext)
30
Motor Speed Set Point Reference (Ref Ext)
31
Failures Output in Pump Control Card
31
4 Melter Operation
33
General Information
33
Filling the Tank
33
Starting up the Melter Equipment
34
Melter Equipment Displays
35
Displaying the Temperature for each Component
36
Alarm Displays
37
Hot-Melt Display Level (Optional)
38
Display and Adjustment of the Working Speed
38
Temperature Adjustment
38
Programming the Applicator Parameters
39
Setting the Clock
40
Programming the Current Day and Hour
40
Programming Equipment Activation/Deactivation
41
Disabling the Equipment Activation/Deactivation Program
42
Programming the Equipment's Standby Function Activation/Deactivation
43
Disabling the Equipment Standby Function Programming
44
Special Function Buttons
44
Pumping Control
45
Starting up the Pump Control Card
45
Pumping Safety Measures
46
Password Security
47
LED Indicators
47
Modes of Operation
48
Mode of Operation with Internal Pumping Control and Internal Speed Control
48
Mode of Operation with Internal Pumping Control and External Speed Control
49
Mode of Operation with External Pumping Control and Internal Speed Control
50
Mode of Operation with External Pumping Control and External Speed Control
51
User Configuration Menu
53
Displaying Alarms and Reset Function
53
Maximum Rpm Alarm
53
Minimum Rpm Alarm
54
Variator Alarm
54
Configuring Speed Ramp
54
Programming Speed Ramp
55
Current Vin Voltage Display
56
By-Pass Valve Regulation
56
Manual Valve Control
57
Pneumatic Valve Control
57
Turning off the Melter Equipment
57
5 Maintenance
59
Equipment Cleaning
59
Depressurizing the System
60
Filter Maintenance
60
Pump Filter
60
Tank Filter
61
Cleaning the Tank
62
Changing Adhesive Type
62
Cleaning Burnt Adhesive
62
Emptying the Tank
63
Pump Maintenance
64
Inspecting for Leaks
64
Motor-Gear Maintenance
64
Cleaning the Motor Fan
64
Checking the Lubricant
64
Recommended Lubricants
65
Thermostats Maintenance
65
6 Technical Characteristics
67
General
67
Dimensions
68
Accessories
69
Pneumatic By-Pass Valve Pressure Control System
69
Light Tower System
69
Level Control System
69
Automatic Tank Filling System
69
7 Electrical Drawings
71
8 Pneumatic Diagrams
73
Components List
73
Pneumatic By-Pass Valve Control System (Optional)
73
9 Spare Parts List
75
Cover- Tank Assembly
76
Simple/ Double Distributor Assembly
77
Filter and Pressure Valve Assembly
78
Geared Motor-Pump Assembly
79
Electrical Cabinet
80
Ec Declaration of Conformity
83
4
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Meler Macro Series Specifications
General
Brand
Meler
Model
Macro Series
Category
Industrial Electrical
Language
English
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