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Meler Macro Series User Manual

Meler Macro Series
84 pages
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MA-5052-ENG 221220
GLUING SOLUTIONS
ADHESIVE
MELTER
MACRO
SERIES
INSTRUCTIONS
MANUAL

Table of Contents

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Meler Macro Series Specifications

General IconGeneral
BrandMeler
ModelMacro Series
CategoryIndustrial Electrical
LanguageEnglish

Summary

Safety Guidelines and Precautions

General Safety Information

Covers general safety principles, warnings, and essential precautions for equipment operation.

Warning Symbols and Meanings

Explains the meaning of various symbols used to indicate risks and hazards.

Component-Specific Safety Measures

Details safety precautions for mechanical, electrical, hydraulic, and pneumatic components.

Thermal Safety and Material Handling

Covers safety regarding high temperatures, thermal components, and material handling.

Usage Restrictions and Noise Declaration

Defines intended use, limitations, and noise emission information for safe operation.

Introduction to the Macro Series Melter

Series Overview and Description

Provides an introduction to the Macro series melters and their general description.

Modes of Operation Explained

Details the various operating modes available for the hot-melt melters.

Melter Identification and Components

Guides on identifying the melter and lists its main physical components.

Control and Pumping Card Features

Explains the components and functions of the control and pumping cards.

Optional Equipment Integration

Lists and describes optional equipment that can enhance melter functionality.

Installation Procedures and Requirements

Installation Prerequisites and Space

Details requirements for installation, including space, electrical, and pneumatic supplies.

Electrical and Pneumatic Connections

Provides instructions for connecting the melter to electrical power and compressed air.

Hose, Applicator, and Parameter Setup

Guides on connecting hoses and applicators and initial parameter programming.

Temperature and Overheating Settings

Covers programming working temperatures and selecting overheating values.

External I/O Connections and Signals

Explains input/output signals for communication with main machines.

Melter Operation and Control

General Operation and Tank Filling

Covers general operation, filling the tank with adhesive, and initial startup.

Displaying Temperatures and Alarms

Explains how to read melter displays, check temperatures, and interpret alarms.

Speed and Temperature Adjustments

Guides on adjusting working speed and temperature set points for optimal performance.

Applicator and Clock Parameter Programming

Details programming for applicator parameters, clock, and activation/deactivation schedules.

Pumping Control, Safety, and Modes

Covers pumping control, safety measures, password security, and various operating modes.

User Configuration and Alarm Reset

Explains user configuration menu, alarm display, and reset functions.

Speed Ramp Configuration and Regulation

Details how to configure speed ramps, adjust voltage, and regulate by-pass valves.

Turning Off the Melter Equipment

Provides instructions on how to safely turn off and disconnect the melter equipment.

Maintenance Procedures

Equipment Cleaning and System Depressurization

Covers external cleaning of the melter and procedures for depressurizing the system.

Filter Maintenance and Tank Cleaning

Guides on maintaining pump and tank filters, and cleaning the adhesive tank.

Adhesive Management and Burnt Material Removal

Instructions for changing adhesive types and cleaning burnt adhesive from the tank.

Tank Emptying and Pump Maintenance

Procedures for emptying the tank and inspecting the pump for leaks.

Motor-Gear, Lubricant, and Thermostat Checks

Details maintenance for motor-gear assembly, checking lubricant, and thermostat resets.

Technical Characteristics

General Specifications and Dimensions

Provides key technical specifications, including tank capacity, rates, and dimensions.

Available Accessories

Lists and describes optional accessories for the melter system.

Electrical Drawings

Pneumatic Diagrams

Pneumatic System Components

Lists and illustrates components of the pneumatic by-pass valve control system.

Spare Parts List

Cover-Tank Assembly Parts

Lists spare parts for the cover and tank assembly, with diagrams.

Distributor Assembly Parts

Lists spare parts for the simple/double distributor assembly, with diagrams.

Filter and Pressure Valve Assembly Parts

Lists spare parts for the filter and pressure valve assembly, with diagrams.

Geared Motor-Pump Assembly Parts

Lists spare parts for the geared motor-pump assembly, with diagrams.

Electrical Cabinet Components

Lists components found within the electrical cabinet, with diagrams.