Mercury 4000 MPC GEN II User Manual

90-8M0103111 FEBRUARY 2015 © 2015 Mercury Marine Page 1 / 22
4000 MPC GEN II PISTOL GRIP REMOTE
CONTROL INSTALLATION INSTRUCTIONS
IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or
service of our products. If you have not been trained in the recommended servicing or installation procedures for these or
similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper
installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or
operating the product.
NOTE: After completing installation, place these instructions with the product for the owner's future use.
Pistol Grip Remote Control with Fingertip Neutral Lock Release
24953
Notice to Installer
Throughout this publication, Warnings and Cautions (accompanied by the International Hazard Symbol) are used to alert the
installer to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or
carelessly. Observe them carefully.
These "Safety Alerts," alone, cannot eliminate the hazards that they signal. Strict compliance to these special instructions
when performing the service, plus common sense operation, are major accident prevention measures.
!
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
!
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which, if not avoided, could result in engine or major component failure.
IMPORTANT: Indicates information or instructions that are necessary for a particular step or action.
NOTE: Indicates information that helps in the understanding of a particular step or action.
This instruction sheet has been written and published by the service department of Mercury Marine to aid installers when
installing the products described herein.

Mercury 4000 MPC GEN II Specifications

General

Brand	Mercury
Model	4000 MPC GEN II
Category	Remote Control
Language	English

Summary

Notice to Installer

Safety Definitions

Explains WARNING, CAUTION, NOTICE, IMPORTANT, and NOTE terms used in the manual.

GEN II Pistol Grip Remote Control Features and Operation

Control Handle Functions

Details the neutral lock, throttle-only, power trim, and lanyard stop buttons/switches.

GEN II Series Panel Mount Remote Control Installation

Mounting Clearances and Cable Requirements

Specifies minimum cable bend radius and required clearance for panel mount installations.

Bezel Installation and Clearances

Guides the installation of the bezel and ensures proper clearance for components.

Bezel Location and Drilling Procedure

Details how to select the mounting area and drill for the control module.

Selecting and Routing Remote Control Cables

Covers selecting, routing, and lubricating the correct shift and throttle cables.

Throttle and Shift Cable Installation

Control Cable Anchor Attaching Location

Specifies where to attach shift and throttle cables based on outboard models.

Typical Cable Installation and Threadlocker Use

Explains standard installation procedures and the importance of threadlocker for cable screws.

Securing Control Cables and Back Plate

Details tightening cable screws and securing the back plate to the control module.

Pistol Grip Remote Control with Fingertip Lock Release Installation

Module to Bezel Installation and Trim Switch Leads

Guides the installation of the remote control module to the bezel, ensuring trim switch lead freedom.

Wiring Connections and Bushing Installation

Covers connecting trim switch connectors and installing the module assembly bushing.

Control Handle Assembly and Wire Routing Checks

Details securing the control handle and checking trim switch wire routing to prevent failure.

Throttle Button and Safety Switch Connections

Explains throttle only button installation and connecting neutral start safety switch leads.

Throttle Only Button Removal and Cable Clearance

Describes how to remove the throttle only button and notes cable clearance requirements.

Wiring and Diagrams

Wire Color Codes and Lanyard Stop Switch Diagram

Provides wire color abbreviations and the wiring diagram for Mercury/Mariner outboards.

MerCruiser Gasoline Model Wiring Diagram

Shows the wiring diagram for MerCruiser single-engine gasoline models.

MerCruiser Diesel Model Wiring Diagram (D1.7L-D4.2L)

Displays the wiring diagram for specific MerCruiser diesel engine models.

MerCruiser Diesel (D7.3L) Wiring Diagram

Presents the wiring diagram for the MerCruiser D7.3L diesel engine.

Mechanical Remote Control Maintenance

Maintenance Responsibilities and Intervals

Outlines owner responsibilities and recommended maintenance schedules for the remote control.

Fastener Checks, Lubrication, and Cable Inspection

Details checks for fasteners, lubrication points, and cable condition for maintenance.

GEN II Series Panel Mount Remote Control Bezel Template

Template Usage and Mounting Considerations

Explains how to use the template and considerations for mounting the control module.

Template Mounting and Cutout Details

Provides specific instructions for drilling and cutting based on the template.