Miller Copilot User Manual

OM-291865 Page 38
Operator
Task
Hazard
Severity (S1, S2, S3)
Exposure (E1, E2)
Avoidance (A1, A2, A3)
Risk Category
Risk Reduction
Recommendations
Safeguards Used
Exposure (E1, E2)
Avoidance (A1, A2, A3)
Severity (S1, S2, S3)
Risk Category
Residual Risk Level
Programming
and
verification
Robot mo-
tion (me-
chanical
hazard -
pinching,
impact)
S2 E1 A1 Medium
Elimination,
Safeguard-
ing, Visual
Warning and
Awareness
Means, Ad-
ministrative
Controls
Robot Safety Software,
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
E2 A1 S1 Low Low
Operator/
Programmer
Reference Manipulator
Owner’s Manual.
Programming
and
verification
Arc welding
(thermal
hazard)
S2 E1 A1 Low
Barriers and
Arc Screens
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
E1 A1 S2 Low Low
Operator/
Programmer
Reference Section 1-2.
Programming
and
verification
Arc welding
(radiation
hazard - arc
flash)
S2 E1 A2 High
Barriers and
Arc Screens
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
E2 A2 S1 Low
Low
risk to
a pro-
gramm-
er,
while
welding
in test
mode
around
the ro-
bot and
work-
piece.
Operator/
Programmer
Reference Section 1-2.
Programming
and
verification
Welding
wire/Torch
(mechanical
- puncture/
stabbing)
S1 E1 A1 Low
Elimination,
Safeguard-
ing, Visual
Warning and
Awareness
Means, Ad-
ministrative
Controls
Robot Safety Software,
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
E1 A1 S1
Negligi-
ble
Negligi-
ble
Operator/
Programmer
Reference Section 1-2.
Programming
and
verification
Tripping
hazard
S1 E1 A1
Negligi-
ble
E1 A1 S1
Negligi-
ble
Negligi-
ble
Operator/
Programmer
Brief opera-
tor interven-
tion not
requiring
disassembly
Welding
wire/Torch
(mechanical
- puncture/
stabbing)
S1 E1 A1 Low
Elimination,
Safeguard-
ing, Visual
Warning and
Awareness
Means, Ad-
ministrative
Controls
Robot Safety Software,
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
Reference Section 1-2.
E1 A1 S1
Negligi-
ble
Negligi-
ble
Tip change
Welding
wire/Torch
(mechanical
- puncture/
stabbing)
S1 E2 A1 Low
Elimination,
Safeguard-
ing, Visual
Warning and
Awareness
Means, Ad-
ministrative
Controls
Robot Safety Software,
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
E1 A1 S1
Negligi-
ble
Negligi-
ble
Operator/
Programmer
Reference Section 1-2.

Miller Copilot Specifications

General

Brand	Miller
Model	Copilot
Category	Welding System
Language	English